THERMAL SCIENCE

International Scientific Journal

Yongqiang Fang

,

Fanmao Meng

,

Yinhang Xi

,

Anchao Zhang

NUMERICAL STUDY ON HEAT AND FLOW TRANSFER CHARACTERISTICS IN RECTANGULAR MINI-CHANNEL WITH S-SHAPED TURBULATOR INSERTED

ABSTRACT
The mini-channel heat exchanger has better heat and flow transfer characteristics than conventional heat exchanger. In this study, we use the S-shaped turbulator inserted, which is simple to install and inexpensive, to improve the heat exchange. The fluid-flow and heat transfer characteristics in smooth and inserted S-shaped turbulator rectangular mini-channels are simulated by numerical simulation under constant wall temperature heating in the Reynolds number 198.77-1987.67. The results of the numerical simulation show that compared with the smooth mini-channel, the pressure drop of the three rectangular mini-channels with different inserted S-shaped turbulators with radii on the horizontal axis of 1 mm, 1.5 mm, and 2 mm increase by 334.8-774.3%, 275.9-606.4%, and 234.6-500.4%. The average Nusselt numbers grow by 28.7-98.6%, 18.8-92% and 11.1-88.5%. The total thermal resistances reduce by 22.43-50.15%, 15.91-48.40%, and 10.08%-47.45%. The field coordination numbers increase by 30.36%-115.29%, 19.72-106.94%, and 19.72-104.72%. Moreover, the non-linear regression method establishes the prediction formulas of the pressure drop and average Nusselt number. In most cases, the deviation between predicted and simulated values is between ±4.6% and ±14%.
KEYWORDS
mini-channel, S-shaped turbulator, heat transfer, laminar flow, CFD
PAPER SUBMITTED: 2022-09-19
PAPER REVISED: 2022-11-11
PAPER ACCEPTED: 2022-11-14
PUBLISHED ONLINE: 2023-01-07
DOI REFERENCE: https://doi.org/10.2298/TSCI220919210F
CITATION EXPORT: view in browser or download as text file
THERMAL SCIENCE YEAR 2023, VOLUME 27, ISSUE Issue 4, PAGES [2865 - 2877]
REFERENCES
  1. Tuckerman, D., Pease, R. F. W., High-performance heat sinking for VLSI, Electron Device Letters, IEEE, 2 (1981), pp. 126 - 129
  2. Lelea, D., et al., The experimental research on microtube heat transfer and fluid flow of distilled water, International Journal of Heat and Mass Transfer, 47 (2004), 12, pp. 2817-2830
  3. Shah, R. K., London, A. L., Laminar flow forced convection in ducts: A source book for compact heat exchanger analytical data. Academic Press, New York (1978), pp. 78-138
  4. Blevins, R., Applied Fluid Dynamics Handbook, -1 (1984)
  5. Bezaatpour, M., Goharkhah, M., Convective heat transfer enhancement in a double pipe mini heat exchanger by magnetic field induced swirling flow, Applied Thermal Engineering, 167 (2020), p. 114801
  6. Hajmohammadi, M. R., et al., Effects of applying uniform and non-uniform external magnetic fields on the optimal design of microchannel heat sinks, International Journal of Mechanical Sciences, 186 (2020), p. 105886
  7. Krishan, G., et al., Synthetic jet impingement heat transfer enhancement - A review, Applied Thermal Engineering, 149 (2019), pp. 1305-1323
  8. Yu, F., et al., Experimental investigation of flow boiling heat transfer enhancement under ultrasound fields in a minichannel heat sink, Ultrasonics Sonochemistry, 70 (2021), p. 105342
  9. Zhou, J., et al., Flow boiling heat transfer enhancement under ultrasound field in minichannel heat sinks, Ultrasonics Sonochemistry, 78 (2021), p. 105737
  10. Robinson, A. J., et al., A single phase hybrid micro heat sink using impinging micro-jet arrays and microchannels, Applied Thermal Engineering, 136 (2018), pp. 408-418
  11. Liang, G., Mudawar, I., Review of single-phase and two-phase nanofluid heat transfer in macro-channels and micro-channels, International Journal of Heat and Mass Transfer, 136 (2019), pp. 324-354
  12. Qu, W., Mudawar, I., Experimental and numerical study of pressure drop and heat transfer in a single-phase micro-channel heat sink, International Journal of Heat and Mass Transfer, 45 (2002), 12, pp. 2549-2565
  13. Tian, L., et al., Numerical study of fluid flow and heat transfer in a flat-plate channel with longitudinal vortex generators by applying field synergy principle analysis, International Communications in Heat and Mass Transfer, 36 (2009), 2, pp. 111-120
  14. Sohankar, A., Heat transfer augmentation in a rectangular channel with a vee-shaped vortex generator, International Journal of Heat and Fluid Flow, 28 (2007), 2, pp. 306-317
  15. Wang, Y., et al., Numerical study and performance analyses of the mini-channel with discrete double-inclined ribs, International Journal of Heat and Mass Transfer, 78 (2014), pp. 498-505
  16. Fiebig, M., Embedded vortices in internal flow: heat transfer and pressure loss enhancement, International Journal of Heat and Fluid Flow, 16 (1995), 5, pp. 376-388
  17. Ebrahimi, A., et al., Numerical study of liquid flow and heat transfer in rectangular microchannel with longitudinal vortex generators, Applied Thermal Engineering, 78 (2015), pp. 576-583
  18. Datta, A., et al., Numerical investigation of heat transfer in microchannel using inclined longitudinal vortex generator, Applied Thermal Engineering, 108 (2016), pp. 1008-1019
  19. Jia, Y., et al., Heat transfer and fluid flow characteristics of combined microchannel with cone-shaped micro pin fins, International Communications in Heat and Mass Transfer, 92 (2018), pp. 78-89
  20. Yadav, V., et al., Numerical investigation of heat transfer in extended surface microchannels, International Journal of Heat and Mass Transfer, 93 (2016), pp. 612-622
  21. Feng, Z., et al., Experimental investigation of laminar flow and heat transfer characteristics in square minichannels with twisted tapes, International Journal of Heat and Mass Transfer, 158 (2020), p. 119947
  22. Kurnia, J. C., et al., Laminar convective heat transfer in helical tube with twisted tape insert, International Journal of Heat and Mass Transfer, 150 (2020), p. 119309
  23. Saysroy, A., Eiamsa-ard, S., Periodically fully-developed heat and fluid flow behaviors in a turbulent tube flow with square-cut twisted tape inserts, Applied Thermal Engineering, 112 (2017), pp. 895-910
  24. Zheng, S., et al., Numerical investigation on thermal-hydraulic characteristics in a mini-channel with trapezoidal cross-section longitudinal vortex generators, Applied Thermal Engineering, 205 (2022), p. 118004
  25. Ebrahimi, A., Naranjani, B., An investigation on thermo-hydraulic performance of a flat-plate channel with pyramidal protrusions, Applied Thermal Engineering, 106 (2016), pp. 316-324
  26. Ebrahimi, A., et al., Laminar convective heat transfer of shear-thinning liquids in rectangular channels with longitudinal vortex generators, Chemical Engineering Science, 173 (2017), pp. 264-274
  27. Sui, Y., et al., An experimental study of flow friction and heat transfer in wavy microchannels with rectangular cross section, International Journal of Thermal Sciences, 50 (2011), 12, pp. 2473-2482
  28. Zhu, Q., et al., Effects of geometric parameters on fluid-flow and heat transfer in micro-channel heat sink with trapezoidal grooves in sidewalls, Thermal Science, 26 (2022), 4B, pp. 3641-3651
  29. Lin, Z., et al., Heat transfer augmentation characteristics of a fin punched with curve trapezoidal vortex generators at the rear of tubes, Thermal Science, 26 (2022), 4B, pp. 3529-3544
  30. Kandlikar, S. G., Chapter 3 - Single-phase liquid flow in minichannels and microchannels, in: Heat Transfer and Fluid Flow in Minichannels and Microchannels (Eds. S. G. Kandlikar, et al.), Elsevier Science Ltd, Oxford, 2006, pp. 87-136
  31. Feng, Z., et al., Numerical investigation on laminar flow and heat transfer in rectangular microchannel heat sink with wire coil inserts, Applied Thermal Engineering, 116 (2017), pp. 597-609
PDF VERSION [DOWNLOAD]
Numerical study on heat and flow transfer characteristics in rectangular mini-channel with S-shaped turbulator inserted

© 2024 Society of Thermal Engineers of Serbia. Published by the Vinča Institute of Nuclear Sciences, National Institute of the Republic of Serbia, Belgrade, Serbia. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution-NonCommercial-NoDerivs 4.0 International licence