THERMAL SCIENCE
International Scientific Journal
HEAT TRANSFER COMPARISON INVESTIGATION OF THE PERMANENT MAGNET SYNCHRONOUS MOTOR FOR ELECTRIC VEHICLES BASED ON THE BEM AND THE FEM
ABSTRACT
In the field of heat transfer in permanent magnet synchronous motors (PMSM) for electric vehicles, the boundary element method (BEM) has been applied for the first time to calculate the steady-state temperature of the PMSM with a spiral water-cooled system. In this investigation, the boundary-integration equation for the steady-state heat transfer problem of a water-cooled PMSM is first derived on the basis of thermodynamic theory, and the system of constant coefficient differential equations is obtained by discretizing its boundaries, while the temperature results obtained from the BEM are compared with the finite element method (FEM) results. Furthermore, the temperature distribution and heat transfer characteristics obtained from the FEM and BEM were verified twice using the PMSM prototype and test platform. The results show that the maximum relative error between the temperature calculation results of FEM and BEM is 1.97%, and the maximum relative error between the results of BEM and the test does not exceed 3%, which finally verifies the validity and accuracy of BEM in solving the heat transfer problems of water-cooled PMSM.
KEYWORDS
PAPER SUBMITTED: 2023-05-22
PAPER REVISED: 2023-06-21
PAPER ACCEPTED: 2023-06-22
PUBLISHED ONLINE: 2023-08-05
THERMAL SCIENCE YEAR
2024, VOLUME
28, ISSUE
Issue 2, PAGES [863 - 875]
- Petrov, I., et al., Investigation of a Direct Liquid Cooling System in a Permanent Magnet Synchronous Machine, IEEE Transactions on Energy Conversion, 35 (2020), 2, pp. 808-817
- Speth, D., et al., Comparing Options to Electrify Heavy-duty Vehicles: Findings of German Pilot Projects, World Electric Vehicle Journal, 12 (2021), 2, pp. 67-74
- Du, G., et al., Power Loss and Thermal Analysis for High-Power High-Speed Permanent Magnet Ma-chines, IEEE Transactions on Industrial Electronics, 67 (2020), 4, pp. 2722-2733
- Xu, L., et al., Comparative Analysis and Design of Partitioned Stator Hybrid Excitation Axial Flux Switch-ing PM Motors for in-Wheel Traction Applications, IEEE Transactions on Energy Conversion, 37 (2022), 2, pp. 1416-1427
- Kang, M., et al., Self-Circulation Cooling Structure Design of Permanent Magnet Machines for Electric Vehicle, Applied thermal engineering, 165 (2020), 114593
- Gai, Y., et al., Numerical and Experimental Calculation of CHTC in an Oil-Based Shaft Cooling System for a High-Speed High-Power PMSM, IEEE Transactions on Industrial Electronics, 67 (2020), 6, pp. 4371-4380
- Zhang, Y., et al., A Space-Vector-Modulation-Based Thermal Calculation Method for Surface-Mounted Permanent Magnet Synchronous Motor, IEEE Transactions on Magnetics, 56 (2020), 6, pp. 1-9
- Madonna, V., et al., Thermal Overload and Insulation Aging of Short Duty Cycle, Aerospace Motors, IEEE Transactions on Industrial Electronics, 67 (2020), 4, pp. 2618-2629
- Chin, J. W., et al., High Efficiency PMSM with High Slot Fill Factor Coil for Heavy-Duty EV Traction Considering AC Resistance, IEEE Transactions on Energy Conversion, 36 (2020), 2, pp. 883-894
- Li, S., et al., Improvement of the Thermal Field of PMSM with Optimized Groove Structure, Journal of Thermal Science and Engineering Applications, 13 (2021), 1, 011010
- Tessarolo, A., et al., Fast Computation Method for Stator Winding Skin-Effect Additional Losses in Syn-chronous Machines with Open Slots and Arbitrary Rotor Geometry, IEEE Transactions on Energy Con-version, 36 (2020), 2, pp. 1156-1168
- Wu, R., et al., A Comparative Study of Heat Transfer Characteristics between PMSM and IPMSM and Thermal Optimization of PMSM based on Fluid Structure Coupling, IEEE Transactions on Industrial Electronics, 68 (2020), 11, pp. 10483-10494
- Chang, J., et al., A Yokeless and Segmented Armature Axial Flux Machine with Novel Cooling System for In-Wheel Traction Applications, IEEE Transactions on Industrial Electronics, 68 (2021), 5, pp. 4131-4140
- Li, W., et al., Thermal Analysis of the Solid-Rotor Permanent Magnet Synchronous Motors with Air-cooled Hybrid Ventilation Systems, IEEE Transactions on Industrial Electronics, 69 (2021), 2, pp. 1146-1156
- Vansompel, H., et al., Extended End-Winding Cooling Insert for High Power Density Electric Machines with Concentrated Windings, IEEE Transactions on Energy Conversion, 35 (2020), 2, pp. 948-955
- Boglietti et al., Evolution and Modern Approaches for Thermal Analysis of Electrical Machines, IEEE Transactions on Industrial Electronics, 56 (2009), 3, pp. 871-882
- Xu, X., et al., Thermal Modeling and Testing of a Flux-Switching Permanent Magnet PMSM with Air Impingement Cooling, IEEE Transactions on Industry Applications, 56 (2019), 3, pp. 2747-2759
- Bonari, J., et al., A Multi-Scale FEM-BEM Formulation for Contact Mechanics between Rough Surfaces, Computational Mechanics, 65 (2020), Nov., pp. 731-749
- Neto, A. R., et al., One Step forward towards the Full Integration of BEM and CAD Software: An Effective Adaptive Approach, Engineering Analysis with Boundary Elements, 143 (2022), Oct., pp. 457-482
- Qin, F., et al., The Application of FEM-BEM Coupling Method for Steady 2D Heat Transfer Problems with Multi-scale Structure, Engineering Analysis with Boundary Elements, 137 (2022), Apr., pp. 78-79
- Gong, Y., et al., An Isogeometric Boundary Element Method for Heat Transfer Problems of Multiscale Structures in Electronic Packaging with Arbitrary Heat Sources, Applied Mathematical Modelling, 109 (2022), Sept, pp. 161-185
- Si, Y., et al., Prediction and Evaluation of Energy and Exergy Efficiencies of A Nanofluid-Based Photo-voltaic-thermal System with A Needle Finned Serpentine Channel Using Random Forest Machine Learn-ing Approach, Engineering Analysis with Boundary Elements, 151 (2023), June, pp. 328-343
- Zhu, C., et al., Numerical Simulation and Optimization with Artificial Neural Network of Two-phase Nanofluid Flow in A Circular Heatsink with Cylindrical Pin-fins, Engineering Analysis with Boundary Elements, 148 (2023), Mar., pp. 305-316