THERMAL SCIENCE
International Scientific Journal
OPTIMIZATION OF THE FLUE GAS-FLOW CONTROLLING DEVICES OF THE ELECTROSTATIC PRECIPITATOR OF UNIT A4 IN TPP "NIKOLA TESLA"
ABSTRACT
Homogeneity of the flue gas-flow through the chamber of an electrostatic precipitator is one of the basic influencing parameter on dedusting efficiency. This paper presents results of a multiobjective optimization study of the flue gas controlling devices of electrostatic precipitator of 324 MWe lignite fired Unit A4 of TPP "Nikola Tesla" in Serbia. The aim was to achieve better flow homogeneity in the cross-section of the precipitator compared to the original design. Additional constraints were to maintain the minimum as possible overall weight of the proposed design as well as pressure drop through the precipitator. Numerical simulations based on CFD were used to investigate dependence of the velocity distribution in the ducts and precipitator’s chamber with respect to the geometrical parameters of tested concepts of turning blades. A series of 22 detailed full-scale numerical models of the precipitator with different concepts of turning vanes designs were developed. Assessment of the flow field uniformity for each tested design was performed based on the analysis of several homogeneity parameters calculated for selected vertical cross-sections of the precipitator. After the reconstruction according to optimized design, results of measurements confirmed significant improvements of the velocity distribution in the vertical cross-sections of the precipitator, increase of dedusting efficiency and reduction of PM emission.
KEYWORDS
PAPER SUBMITTED: 2022-09-03
PAPER REVISED: 2022-12-08
PAPER ACCEPTED: 2022-12-12
PUBLISHED ONLINE: 2023-02-11
THERMAL SCIENCE YEAR
2023, VOLUME
27, ISSUE
Issue 5, PAGES [3591 - 3606]
- Munnannur, A., et al., Development of Flow Uniformity Indices for Performance Evaluation of Aftertreatment Systems, SAE Int. J. Engines, 4 (2011), 1, pp. 1545-1555
- Dabiri, S., et al., Design of an Innovative Distributor to Improve Flow Uniformity Using Cylindrical Obstacles in Header of a Fuel Cell, Energy, 152 (2018), June, pp. 719-731
- Matts, S., Ohnfeldt, P. O., Efficiency Gas Cleaning With Sf Electrostatic Precipitators, Flakten, 1-2 (1963/64), pp. 93-110
- Zhou, J., et al., Energy and Momentum Correction Coefficients Within Contraction Zone in Open-Channel Combining Flows, Water Science and Engineering, 14 (2021), 4, pp. 337-344
- ***, VDI 3678 Part 1, Electrostatic precipitators - Process and waste gas cleaning, VDI/DIN-Handbuch Reinhaltung der Luft, Band 6: Abgasreinigung-Staubtechnik, Berlin: Beuth Verlag, 2011
- ***, Electrostatic Precipitator Gas-flow Model Studies, Publication ICAC-EP-7, Institute of Clean Air Companies, Washington, DC, USA, 2004
- Ngo, T. T., et al., Enhancement of Exit Flow Uniformity by Modifying the Shape of a Gas Torch to Obtain a Uniform Temperature Distribution on a Steel Plate During Preheating, Applied Sciences, 8 (2018), 11, 2197
- Bhasker, C., Flow Simulation in Electro-Static Precipitator (Esp) Ducts with Turning Vanes, Adv. Eng. Softw., 42 (2011), 7, pp. 501-512
- Celik, N., et al., Design Analysis of Fluid-Flow through Perforated Plates, Thermal Science, 22, (2018), 6B, pp. 3091-3098
- Smierciew, K., et al., Numerical Prediction of Homogeneity of Gas-flow through Perforated Plates, Processes, 9 (2021), 10, 1770
- Calautit, J. K., et al., A Validated Design Methodology for A Closed-Loop Subsonic Wind Tunnel, Journal of Wind Engineering and Industrial Aerodynamics, 125 (2014), Feb., pp. 180-194
- Haque, S. M. E., et al., Flow Simulation in an Electrostatic Precipitator of A Thermal Power Plant, Applied Thermal Engineering, 29 (2009), 10, pp. 2037-2042
- Hurtado, J. P., et al., Optimization Study of Guide Vanes for The Intake Fan-Duct Connection Using CFD, Processes, 9 (2021), 1555
- Rašuo, B., et al., A Study of Aerodynamic Noise in Air Duct Systems with Turning Vanes, FME Transactions, 49 (2020), 2, pp. 308-314
- ***, Test report no. E-28/16/JPEPS/TENT-A 456 Periodic Measurements of Pollutant Emissions into the Air at the TPP ‘'Nikola Tesla A'' on Units A4, A5 and A6, Mining Institute Ltd. Belgrade, Serbia, 2016 (in Serbian)
- ***, Test report no. E-05/20/JPEPS/TENT-A 456 Periodic Measurements of Pollutant Emissions into the Air at the TPP "Nikola Tesla A" on Units A4, A5 and A6, Mining Institute Ltd. Belgrade, Serbia, 2020 (in Serbian)
- Idelchik, I. E., Handbook of Hydraulic Resistance, Coefficients of Local Resistance and of Friction, 3rd ed., Begell House, Inc., Danbury, Conn., USA, 1996