THERMAL SCIENCE

International Scientific Journal

STUDY ON FLOW AND HEAT TRANSFER CHARACTERISTICS OF COOLING CHANNEL FILLED WITH X-SHAPED TRUSS ARRAY

ABSTRACT
In order to enhance the cooling performance of turbine blades, novel cooling channels filled with X-shaped truss array were investigated in this study. The flow mechanism and heat transfer characteristic of the cooling channel filled with X-shaped truss array were analyzed numerically. The empirical correlations of friction coefficient and Nusselt number related to the inlet Reynolds number (10000-60000) and truss rod inclination angle (30-45°) were fitted. The results show that the secondary flow vortex in the channel and the Nusselt number on the channel wall both show periodic distributions along the streamwise direction. The row-averaged Nusselt number and friction coefficient of the channel first decrease quickly and then decrease slowly along the streamwise direction. When truss rod inclination angle increases from 30-60°, the whole-averaged Nusselt number and the whole friction coefficient of the channel increase by 25.4-52.3% and 1.19-1.33 times, respectively under different Reynolds number. The channel with truss rod inclination angle of 45° has the best comprehensive thermal performance. In all cases, the ratio of heat transfer quantity of the truss rod surface to the total heat transfer quantity of the channel ranges from 22.9-42.3%. The increase of Reynolds number improves the heat transfer quantity of the channel wall and the increase of truss rod inclination angle reduces the heat transfer quantity of the channel wall.
KEYWORDS
PAPER SUBMITTED: 2022-03-02
PAPER REVISED: 2022-06-25
PAPER ACCEPTED: 2022-06-29
PUBLISHED ONLINE: 2022-08-13
DOI REFERENCE: https://doi.org/10.2298/TSCI220302110X
CITATION EXPORT: view in browser or download as text file
THERMAL SCIENCE YEAR 2023, VOLUME 27, ISSUE Issue 1, PAGES [739 - 754]
REFERENCES
  1. Tao, Z., et al., Aero-Thermal Optimization of a Gas Turbine Blade Endwall with Non-Axisymmetric Contouring and Purge Flow, Int. J. Heat Mass Tran., 178 (2021), 121626
  2. Zhang, B., et al., Experimental Investigation of Flow and Heat Transfer Characteristics on Matrix Ribbed Channel, Thermal Science, 24 (2020), 3, pp. 1593-1600
  3. Gasparetto, V. E., et al., Multiscale Optimization of Specific Elastic Properties and Microscopic Frequen­cy Band-Gaps of Architectured Microtruss Lattice Materials, Int. J. Mech. Sci., 197 (2021), 3, 106320
  4. Liang, D., Mechanical Responses of Ti-6Al-4V Truss Lattices Having a Combined Simple-Cubic and Body-Centered-Cubic (SC-BCC) Topology, Aerosp. Sci. Technol., 116 (2021), 106852
  5. Feng, J., et al., Isotropic Octet-Truss Lattice Structure Design and Anisotropy Control Strategies for Im­plant Application, Mater. Design, 203 (2021), 109595
  6. Li, C., et al., Architecture Design of Periodic Truss-Lattice Cells for Additive Manufacturing, Addit. Manuf., 34 (2020), 101172
  7. Phlipot, G. P., et al., A Quasicontinuum Theory for the Non-linear Mechanical Response of General Peri­odic Truss Lattices, Journal Mech. Phys. Solids, 124 (2019), Mar., pp. 758-780
  8. Ye, G., et al., Compression Performances and Failure Modes of 3-D Printed Pyramidal Lattice Truss Composite Structures, Compos. Commun., 24 (2021), 100615
  9. Wang, H., et al., Foam-filling Techniques to Enhance Mechanical Behaviors of Woven Lattice Truss Sandwich Panels, Journal Build. Eng., 40 (2021), 2, 102383
  10. Liu, Y., Mechanical Properties of a New Type of Plate-Lattice Structures, Int. J. Mech. Sci., 192 (2021), 106141
  11. Lu, T. J., et al., Active Cooling by Metallic Sandwich Structures with Periodic Cores, Prog. Mater. Sci., 50 (2005), 7, pp. 789-815
  12. Feng, S. S., et al., Thermomechanical Properties of Brazed Wire-Woven Bulk Kagome Cellular Metals for Multifunctional Applications, Journal Thermophys Heat Tr., 26 (2012), 1, pp. 66-74
  13. Qu, Z. G., et al., A Theoretical Octet-Truss Lattice Unit Cell Model for Effective Thermal Conductivity of Consolidated Porous Materials Saturated with Fluid, Heat Mass Transfer, 48 (2012), 8, pp. 1385-1395
  14. Wei, K., et al., Fabrication and Heat Transfer Characteristics of C/SiC Pyramidal Core Lattice Sandwich Panel, Appl. Therm. Eng., 81 (2015), Apr., pp. 10-17
  15. Yan, H., et al., Convective Heat Transfer in a Lightweight Multifunctional Sandwich Panel with X-type Metallic Lattice Core, Appl. Therm. Eng., 127 (2017), Dec., pp. 1293-1304
  16. Zhang, X., et al., Thermo-Fluidic Comparison between Sandwich Panels with Tetrahedral Lattice Cores Fabricated by Casting and Metal Sheet Folding, Energies, 10 (2017), 7, 906
  17. Jin, X., et al., Comparative Evaluations of Thermofluidic Characteristics of Sandwich Panels with X-lat­tice and Pyramidal-Lattice Cores, Int. J. Heat Mass Trans., 127 (2018), Part B, pp. 268-282
  18. Bai, X., et al., An Analytical and Numerical Estimation of the Effective Thermal Conductivity of Com­plex Metal Frame Core Structures, Journal Heat Trans-T Asme, 141 (2019), 2, 024504
  19. Yang, G., et al., Comparison of Convective Heat Transfer for Kagome and Tetrahedral Truss-Cored Lat­tice Sandwich Panels, Sci. Rep.-UK, 9 (2019), 1, pp. 1-13
  20. Vaissier, B., et al., Parametric Design of Graded Truss Lattice Structures for Enhanced Thermal Dissipa­tion, Comput. Aided Design, 115 (2019), Oct., pp. 1-12
  21. Hou, C., et al., Study of Thermo-Fluidic Characteristics for Geometric-Anisotropy Kagome Truss-Cored Lattice, Chinese J. Aeronaut., 32 (2019), 7, pp. 1635-1645
  22. Ekade, P., et al., Fluid-Flow and Heat Transfer Characteristics of Octet Truss Lattice Geometry, Int. J. Therm. Sci., 137 (2019), Mar., pp. 253-261
  23. Chaudhari, A., et al., Experimental Investigation of Heat Transfer and Fluid-flow in Octet-Truss Lattice Geometry, Int. J. Therm. Sci., 143 (2019), Sept., pp. 64-75
  24. Kaur, I., et al., Endwall Heat Transfer Characteristics of Octahedron Family Lattice-Frame Materials, Int. Commun. Heat Mass, 127 (2021), 105522
  25. Mongillo, D. J., et al., Gas Turbine Engine Component Having Vascular Engineered Lattice Structure, USA Patent No. 10570746, Patent and Trademark Office, Washington, D. C., USA, 2018
  26. Xu, L., et al., Optimization Design of Lattice Structures in Internal Cooling Channel with Variable Aspect Ratio of Gas Turbine Blade, Energies, 14 (2021), 13, 3954
  27. Liang, D., et al., Investigating the Effect of Element Shape of the Face-Centered Cubic Lattice Structure on the Flow and Endwall Heat Transfer Characteristics in a Rectangular Channel, Int. J. Heat Mass Tran., 153 (2020), 119579
  28. Xi, L., et al., Study on Flow and Heat Transfer Performance of X-type Truss Array Cooling Channel, Case Stud. Therm. Eng., 26 (2021), 101034
  29. Xi, L., et al., Cooling Performance Analysis and Structural Parameter Optimization of X-type Truss Ar­ray Channel Based on Neural Networks and Genetic Algorithm, Int. J. Heat Mass Tran., 186 (2022), 122452
  30. Yang, J., et al., Numerical Simulations and Optimizations for Turbine-Related Configurations, Thermal Science, 24 (2020), 1, pp. 367-378
  31. Liu, Y., et al., Numerical and Experimental Investigation of a Turbine Guide Vane with Conjugate Heat Transfer Method, Thermal Science, 26 (2022), 5B, pp. 4259-4269

© 2024 Society of Thermal Engineers of Serbia. Published by the Vinča Institute of Nuclear Sciences, National Institute of the Republic of Serbia, Belgrade, Serbia. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution-NonCommercial-NoDerivs 4.0 International licence