THERMAL SCIENCE
International Scientific Journal
ANALYSIS OF THERMAL BARRIER COATED PISTONS IN THE COMSOL AND THE EFFECTS OF THEIR USE WITH WATER + ETHANOL DOPED BIODIESEL
ABSTRACT
In this study, the thermal analysis of an aluminum piston coated with MgOZrO2 to create a thermal barrier with the COMSOL multiphysics program and the changes in exhaust gas temperature, fuel consumption, and engine torque values obtained as a result of engine test experiments were examined. For this purpose, the MgOZrO2 coated and uncoated piston engine was started with biodiesel and 5% water + 15% ethanol doped biodiesel fuel at engine speeds of 1000 rpm, 1500 rpm, 2000 rpm, and 2500 rpm. In the thermal analysis results obtained in the COMSOL, it was found that the temperature values increased in the upper regions of the coated pistons. Likewise, in engine experiments, increased exhaust gas temperature and engine torque showed a tendency to decrease fuel consumption values. It has been observed that the data obtained in the analysis in the COMSOL program are in parallel with the results of the engine experiments.
KEYWORDS
PAPER SUBMITTED: 2021-05-28
PAPER REVISED: 2021-10-14
PAPER ACCEPTED: 2022-05-12
PUBLISHED ONLINE: 2022-07-23
THERMAL SCIENCE YEAR
2022, VOLUME
26, ISSUE
Issue 4, PAGES [2981 - 2989]
- Szwaja, S., et al., Investigation on Ethanol-Glycerol Blend Combustion in the Internal Combustion Sparkignited Engine, Engine Performance and Exhaust Emissions, Fuel Processing Technology, 226 (2022), 107085
- Luo, Q. H., et al., Experimental Investigation of Combustion Characteristics and NOx Emission of a Turbocharged Hydrogen Internal Combustion Engine, International Journal of Hydrogen Energy, 44 (2019), 11, pp. 5573-5584
- da Costa, R. B. R., et al., Combustion, Performance and Emission Analysis of a Natural Gas-Hydrous Ethanol Dual-Fuel Spark Ignition Engine with Internal Exhaust Gas Re-Circulation, Energy Conversion and Management, 195 (2019), Sept., pp. 1187-1198
- Feng, D., et al., Combustion Performance of Dual-Injection Using n-Butanol Direct-Injection and Gasoline Port Fuel-Injection in a SI Engine, Energy, 160 (2018), Oct., pp. 573-581
- Hernandez, J. J., et al., Effect of Partial Replacement of Diesel or Biodiesel with Gas From Biomass Gasification in a Diesel Engine, Energy, 89 (2015), Sept., pp. 148-157
- Ramasamy, D., et al., Engine Performance, Exhaust Emission and Combustion Analysis of a 4-Stroke Spark Ignited Engine Using Dual Fuel Injection, Fuel, 207 (2017), Nov., pp. 719-728
- Gautam, S. S., et al., Thermal Barrier Coatings for Internal Combustion Engines: A review, Materials Today: Proceedings, 51 (2022), 3, pp. 1554-1560
- Hegab, A., et al., Plasma Electrolytic Oxidation Thermal Barrier Coating for Reduced Heat Losses in IC Engines, Applied Thermal Engineering, 196 (2021), 117316
- Kogo, T., et al., High Efficiency Diesel Engine with Low Heat Loss Combustion Concept-Toyota's Inline 4-Cylinder 2.8-Liter Estec 1GD-FTV Engine (No. 2016-01-0658), SAE Technical Paper, 2016.
- Aliramezani, M., et al., Modelling, Diagnostics, Optimization, and Control of Internal Combustion Engines via Modern Machine Learning Techniques: A Review and Future Directions, Progress in Energy and Combustion Science, 88 (2022), 100967
- Rajkumar, S., et al., Integration of Artificial Neural Network, Multi-Objective Genetic Algorithm and Phenomenological Combustion Modelling for Effective Operation of Biodiesel Blends in an Automotive Engine, Energy, 239 (2022), 121889
- Iurk, M. A., et al., Maximizing Volumetric Efficiency Using Stochastic Optimization Techniques for Internal Combustion Engines, Applied Thermal Engineering, 199 (2021), 117603
- Yaglı, H., et al., Optimisation of Simple and Regenerative Organic Rankine Cycles Using Jacket Water of an Internal Combustion Engine Fuelled with Biogas Produced from Agricultural Waste, Process Safety and Environmental Protection, 155 (2021), Nov., pp. 17-31
- Ortiz-Imedio, R., et al., Comprehensive Analysis of the Combustion of Low Carbon Fuels (Hydrogen, Methane and Coke oven Gas) in a Apark Ignition Engine Through CFD Modelling, Energy Conversion and Management, 251 (2022), 114918
- Mansor, M. R. A., et al., Numerical Investigation on Combustion and Emissions in a Direct Injection Compression Ignition Engine Fuelled with Various Hydrogen-Methane-Diesel Blends at Different Intake Air Temperatures, Energy Reports, 7 (2021), Suppl. 5, pp. 403-421
- Zhang, W., et al., Application of Two-Phase Pulsating Flow in Organic Rankine Cycle System for Diesel Engine Waste Heat Recovery, Energy, 243 (2022), 122776
- Zhang, W., et al., Numerical Analysis and Optimization Design of Fin-and-Tube Evaporator in Organic Rankine Cycle System for Diesel Engine Waste Heat Recovery, International Journal of Heat and Mass Transfer, 175 (2021), 121376
- Meng, X., et al., CombustionS of Partially Gasified Willow and DDGS Chars Using TG Analysis and COMSOL Modelling, Biomass and Bioenergy, 39 (2012), Apr., pp. 356-369
- Hassan, M. A. S. M., et al., Approach to Enhance the Heat Transfer of Valve Seats through Thermal Analysis, Applied Thermal Engineering, 202 (2012), 117870
- Fatoba, O. S., et al., Numerical Modelling and Effects of Reinforcement Addition on the Microstructural Evolution of Additive Manufactured Ti-6Al-4V Alloy, Materials Today: Proceedings, 18 (2019), 7, pp. 2832-2839
- Raja, E., et al., An Influence on Prospis Juliflora (PF) oil Biodiesel of Thermal Barrier Coated in Compression Ignition Engine, Materials Today: Proceedings, On-line first, doi.org/10.1016/j.matpr.2021.12.249, 2022
- Elumalai, P. V., et al., Experimental Investigation Reduce Environmental Pollutants Using Biofuel NanoWater Emulsion in Thermal Barrier Coated Engine, Fuel, 285 (2021), 119200
- Erdogan, S., et al., Operational Evaluation of Thermal Barrier Coated Diesel Engine Fueled with Biodiesel/Diesel Blend by Using MCDM Method Base on Engine Performance, Emission and Combustion Characteristics, Renewable Energy, 151 (2020), May, pp. 698-706
- Mohapatra, D., et al., Effect of Steam Injection and FeCl3 as Fuel Additive on Performance of Thermal Barrier Coated Diesel Engine, Sustainable Environment Research, 28 (2018), 5, pp. 247-255
- Vural, E., et al., Thermal Analysis of a Piston Coated with SiC and MgOZrO2 Thermal Barrier Materials, International Journal of Scientific and Technological Research, 1 (2015), Jan., pp. 43-51
- Vural, E., Thermal Analysis of Al2O3, TiO2, and SiC Coatings Combustion of a Diesel Engine Piston 3-D Finite Element Method, International Journal of Scientific and Technological Research, 1 (2015), 6, pp. 20-30
- Ozdemir, M. R., et al., Energy, Exergy and Exergo-Economic Characteristics of Hydrogen Enriched Hydrocarbon-Based Fuels in a Premixed Burner, Energy Sources, Part A: Recovery, Utilization, and Environmental Effects, 43 (2021), 23, pp. 3119-3136
- Yan, Z., et al., A Parametric Modelling Study of Thermal Barrier Coatings in Low-Temperature Combustion Engines, Applied Thermal Engineering, 200 (2022), 117687
- Zhang, Y., et al., Effect of SCR Downsizing and Ammonia Slip Catalyst Coating on the Emissions from a Heavy-Duty Diesel Engine, Energy Reports, 8 (2022), Nov., pp. 749-757
- Aydin, S., et al., Investigation of the Usability of Biodiesel Obtained From Residual Frying oil in a Diesel Engine with Thermal Barrier Coating, Appl. Therm. Eng., 80 (2015), Apr., pp. 212-219
- Barik, D., et al., Effects of Diethyl Ether (DEE) Injection on Combustion Performance and Emission Characteristics of Karanja Methyl Ester (KME) - Biogas Fueled Dual Fuel Diesel Engine, Fuel, 164 (2016), Jan., pp. 286-296