THERMAL SCIENCE
International Scientific Journal
THE NUMERICAL AND EXPERIMENTAL STUDY OF TWO PASSES POWER PLANT CONDENSER
ABSTRACT
The steam condenser is one of the most important element in whole power plant installation. Their proper design and operation makes a significant contribution to the efficiency of electricity production. The purpose of this article is to propose a two-dimensional mathematical model that allows modeling condenser work. In the model, the tube bundle is treated as a porous bed. The analysis has been subjected to a two passes power condenser with a capacity of 50 MW. The mathematical analysis was compared with the results of experimental studies. The average error between the model and the experiment for difference of cooling water temperatures was 5.15% and 11.60% for the first and second pass respectively. This allows to conclude that the proposed model is good enough to optimize future work of the condenser.
KEYWORDS
PAPER SUBMITTED: 2015-09-17
PAPER REVISED: 2016-01-09
PAPER ACCEPTED: 2016-01-20
PUBLISHED ONLINE: 2016-01-30
THERMAL SCIENCE YEAR
2017, VOLUME
21, ISSUE
Issue 1, PAGES [353 - 362]
- Saari J., Kaikko J., Vakkilainen E., Savolainen S., Comparison of power plant steam condenser heat transfer models for on-line condition monitoring, Applied Thermal Engineering, 62 (2014), pp. 37-47
- Szkłowier G.G., Milman O.O., Issledowanije i rasczot kondensacionnych ustrojstw parowych turbin. Energoatomizdat. Moskwa 1985.
- Grzebielec A., Rusowicz A., Thermal Resistance of Steam Condensation in Horizontal Tube Bundles, Journal of Power Technologies, Vol.91 (2011),, No 1, pp. 41-48
- Laskowski R., Lewandowski J., Simplified and approximated relations of heat transfer effectiveness for a steam condenser, Journal of Power Technologies ,92 (4) (2012), pp. 258-265
- Kowalczyk C., Rolf R.M., Kowalczyk B., Badyda K., Mathematical model of Combined Heat and Power Plant using GateCycle™ software, Journal of Power Technologies 95 (3) (2015) pp. 183-191
- Laskowski R. M., A mathematical model of the steam condenser in the changed conditions, Journal of Power Technologies, 92 (2) (2012), pp. 101-108
- Laskowski R., Smyk A., Analysis of the working conditions of a steam condenser using measurements and an approximation model (in Polish), Rynek Energii, 1(110)/2014, pp. 110-115
- Butrymowicz D., Trela M., Effects of fouling and inert gases on performance of recuperative feedwater heaters, Archives of Thermodynamics, Vol. 23 (2001), No. 1-2, pp. 127-140
- Brodowicz K., Czaplicki A., Condensing Vapour Flow Resistance Throught Tubes Bundle in the Presence of Condensate on Tubes, 8th Int. Heat Transfere Conf., San Francisco, Vol.4, (1986), pp. 1689-1694
- Carlucci L., Computations of flow and heat transfer in power plant condenser - Proc. of 8th Int.Heat Transfer Conf.;San Francisco,vol.5 (1986), pp.2541-2546
- Fujii T., Research Problems For Improving the Performance of Power Plant Condensers, Condensation and Condenser Design, ASME, (1993), pp.487-498
- Fujii T., Honda H., Oda K., Condensation of Steam on Horizontal Tube - the Influence of Oncoming Velocity and Thermal Conduction at the Tube Wall, 18th Natl. Heat Transfer Conf., ASME/AICHE San Diego, USA, (1979), pp.35-43
- Fujii T., Uehara H., Hirata K., Oda K., Heat transfer and flow resistance in condensation of low pressure steam flowing through tube banks, Int. Journal Heat Mass Transfer, 15 (1972), pp.247-259
- Malin M.R., Modelling flow in an experimental marine condenser. Int. Comm. Heat Transfer, vol.24 (1997),, No. 5, pp.597-608
- Roy R. P., Ratisher M., Gokhale V. K., A Computational Model of a Power Plant Steam Condenser, Journal of Energy Resources Technology, Vol. 123 (2001), pp. 81 - 91
- Zhang C., Numerical Modeling Using a Quasi-Three-Dimensional Procedure for Large Power Plant Condenser, Journal of Heat Transfer, Vol.116, (1994), pp.180-188
- Zhang C., Bokil A., A quasi-three-dimensional approach to simulate the two-phase fluid flow and heat transfer in condensers, Int. Journal of Heat and Mass Transfer, Vol.40 (1997) No. 15, pp.3537-3546
- Zhang, C., Sousa, A. C. M., Venart, J. E. S., Numerical Simulation of Different Types of Steam Surface Condensers, Journal of Energy Resources Technology, Transactions of the ASME, vol.113 (1991), no. 2 , pp. 63-70
- Nedelkovski I., Vilos I., Geramitoioski T., Finite element solution of Navier-Stokes equations for steam flow and heat transfer, Transactions on Engineering, Computing and Technology, Vol.5 (2005), pp.171-175
- Prieto M.M., Suarez I.M., Montanes E., Analisys of the thermal performance of a church window steam condenser for different operational conditions using three models, Applied Thermal Engineering, No.23 (2003), pp.163-178
- Mirzabeygi P., Zhang C., Three-dimensional numerical model for the two-phase flow and heat transfer in condensers, International Journal of Heat and Mass Transfer, 81 (2015), pp. 618-637
- HEI Standards for Steam Surface Condensers, 10th ed., Heat Exchange Institute, Cleveland 2006
- ASME: PTC 12.2-2010 Performance Test Code for Steam Surface Condensers, publ. American Society of Mechanical Engineers, New York, NY 2010
- Putman R.E., Steam surface condensers: Basic Principles, Performance Monitoring and Maintenance, ASME PRESS, NY 2001
- Ramón I.S., González M.P., Numerical study of the performance of a church window tube bundle condenser, Int. J. Therm. Sci., (2001), 40, pp. 195-204
- Spencer, E., Specifying Steam Surface Condensers, Heat Exchange Institute, New Jork, vol. 122, 2004
- Botsch T.W., Stephan K., Modeling and simulation of the dynamic behaviour of a shell-and-tube condenser, Int. J. Heat Mass Transfer, Vol.40 (1997), No.17, , pp. 4137-4149
- Badyda K., Issues of mathematical modeling of power plants (in Polish), Prace Naukowe Mechanika z.189 OW Politechniki Warszawskiej, Warszawa 2001
- Kalaba D.V., Radkowić Z, J., Dordević M.L., Kirin S.D., Determining the theoretical reliability function of thermal power system using simple and complex Weibull distribution, Thermal Science 18 (2014) pp. S229-S238
- Alcock J.L., Webb D.R., An experimental investigation of the dynamic behaviour of a shell-and-tube condenser, Int. J. Heat Mass Transfer, Vol. 40 (1997), No. 17, , pp.4129-4135
- Drożyński Z., Phenomenogical model of steam condensation containing non-condensable gases on a single, non-inundated horizontal tube, Arch. of Termodynamics, Vol.27 (2006), No.4, pp.67-78
- Nebot E., Casanueva J.F., T. Casanueva T., Sales D., Model for fouling deposition on power plant steam condensers cooled with seawater: Effect of water velocity and tube material, International Journal of Heat and Mass Transfer, 50 (2007) 3351-3358
- Szczucka-Lasota B., The laboratory research stand for the corrosion tests, Aparatura Badawcza i Dydaktyczna 19 (2014) pp. 303-308
- Prieto M., Vallina J. M., Suarez I., Martin I., Application of a design code for estimating fouling on-line in power plant condenser cooled by seawater, Experimental Thermal and Fluid Science, 25 (2001), 329-336
- Putman R.E., Harpster J.W., The measurement of condenser losses due to fouling and those due to air ingress, EPRI Condenser Seminar and Conference, San Antonio, TX, Sept. 10-12, 2002
- Malin M.R., Modelling flow in an experimental marine condenser, Int. Comm. Heat Transfer, vol.24 (1997), No. 5, pp. 597-608
- Patankar S.V., Spalding D.B., A calculation procedure for the transient and steady-state behavior of shell-and-tube heat exchangers, in: N.H. Afgan, E.U. Schlunder (Eds.), Heat Exchangers: Design and Theory Sourcebook, Scripta Book Company, Washington D. C, 1974, pp. 155-176
- Hu H.G., Zhang C., A modified k-ε turbulence model for the simulation of two-phase flow and heat transfer in condensers, International Journal of Heat and Mass Transfer Volume 50 (2007), Issues 9-10, , pp. 1641-1648
- Gardzilewicz A., Marcinkowski S., Sobera H., Banasiewicz J., Pressure measurement in steam turbine condensers (in Polish), Energetyka, (2002), nr 10/11, pp. 743-751
- Rusowicz A., Grzebielec A., Ruciński A., Analysis of the gas turbine selection by the pinch point technology method, Przemysł Chemiczny 92 (8) (2013) pp. 1476-1479
- Zhang C., Sousa A.C.M., Venart J.E.S., The Numerical and Experimental Study of a Power Plant Condenser. Journal of Heat Transfer, Vol.115 (1993), pp.435-445
- Brodowicz K., Ostrowski K.M., Rusowicz A., Wierzbicki D., The influence of viscosity on the correctness of the numerical calculations of power condensers (in Polish), Biuletyn ITC PW, (1995), nr 80 pp. 13-27
- Dittus, F. W. and Boelter, L. M. K., Heat transfer in automobile radiators of the tubular,type. University of California publications in engineering, v.2 (1930), no 13
- Rusowicz, A., Analysis of fouling for tubes in a power plant condenser. Proceedings of XII Symposium of Heat and Mass Transfer, AGH Kraków, Vol.2 (2004), pp. 753-761
- Berman L.D., Fuks S.N., Mass Transfer in Condenser With Horizontal Tubes When the Steam Contains Air, Teploenergetica, Vol.5 (1958),, No.8, pp.66-74
- Rusowicz A., Analysis of flow resistance in steam condenser bunches (in Polish), Systems - Journal of Transdisciplinary Systems Science, Vol.13 (2008), 2/2, pp.119-123