THERMAL SCIENCE

International Scientific Journal

PARAMETRIC STUDY AND OPTIMIZATION OF CAST AL-SI ALLOY HEAT EXCHANGER USING TAGUCHI METHOD

ABSTRACT
A 3-D numerical model of staggered pin fin array in cast Al-Si alloy heat ex-changer was established. For further structural optimization, seven geometric parameters were studied by Taguchi method, including diameter, width, transverse spacing, longitudinal spacing, offset distance, slit length, and row number. The 32 cases with different geometric parameters were simulated numerically. The heat transfer characteristics, flow resistance characteristics, and overall performance were fully discussed. The diameter and transverse spacing have important influence on heat transfer characteristics, and the structural parameters that affect the resistance characteristics are diameter, longitudinal spacing and slit length. Then analysis of variance shows that diameter and transverse spacing have greater effects on the overall performance than other five parameters. At last, the optimized structure of staggered pin fin array was obtained, and j/f1/3 increased by 1% to 3% for volume flow rate in the range from 0.03 to 0.11 m3/s.
KEYWORDS
PAPER SUBMITTED: 2023-05-07
PAPER REVISED: 2023-07-10
PAPER ACCEPTED: 2023-07-17
PUBLISHED ONLINE: 2023-09-02
DOI REFERENCE: https://doi.org/10.2298/TSCI230507181J
CITATION EXPORT: view in browser or download as text file
THERMAL SCIENCE YEAR 2024, VOLUME 28, ISSUE Issue 2, PAGES [971 - 985]
REFERENCES
  1. He, Y., et al., Experimental Study on Heat Transfer Enhancement Characteristics of Tube with Cross Hollow Twisted Tape Inserts, Applied Thermal Engineering, 131 (2018), Feb., pp. 743-749
  2. Wankhede, D. M., et al., Experimental Investigations of Mechanical Properties and Microstructural Char-acterization of Aluminum-Silicon Alloy Castings, Proceedings, International Conference on Intelligent Manufacturing and Automation, Springer, Singapore, 2019
  3. Tyagunov, G., et al., Influence of Melt Preparing Technology on the Structure of Cast Aluminum-Silicon Alloy, IOP Conference Series: Materials Science and Engineering, 572 (2019), 012048
  4. Cao, W., et al., Performance of Casting Aluminum-Silicon Alloy Condensing Heating Exchanger for Gas-Fired Boiler, Heat and Mass Transfer, 54 (2018), 7, pp. 1951-1960
  5. Liu, F., et al., Performance and Emissions of Pre-Mixed and Post-Mixed Combustion Systems with a Casting Aluminum-Silicon Alloy (CASA) Condensing Gas Boiler, Heat and Mass Transfer, 56 (2020), 2, pp. 651-662
  6. Banifateme, M., et al., Development of a Loss Method for Energy and Exergy Audit of Condensing Hot Water Boilers, Journal of Energy Resources Technology, 143 (2021), 5, 052104
  7. Simoneau, R. J., Vanfossen, G. J., Effect of Location in an Array on Heat-Transfer to a Short Cylinder in Cross-Flow, Journal of Heat Transfer, 106 (1984), 1, pp. 42-48
  8. Metzger, D. E., et al., Effect of Pin Shape and Array Orientation on Heat Transfer and Pressure Loss and Pin Fin Arrays, Gas Turbines Power, 106 (1984), 1, pp. 252-257
  9. Wirtz, R. A., Colban, D. M., Comparison of the Cooling Performance of Staggered and In-Line Arrays of Electronic Packages, Journal of Electronic Packaging, 118 (1996), 1, pp. 27-30
  10. Sahoo, L. K., Roul, M. K., CFD Analysis on Heat Transfer Through Different Extended Surfaces, Heat Transfer, 49 (2020), 8, pp. 4820-4833
  11. Alinejad, J., Esfahani, J. A., Taguchi Design of Three Dimensional Simulations for Optimization of Tur-bulent Mixed Convection in a Cavity, Meccanica, 52 (2017), 4-5, pp. 925-938
  12. Alinejad, J., Fallah, K., Taguchi Optimization Approach for Three-Dimensional Nanofluid Natural Con-vection in a Transformable Enclosure, Journal of Thermophysics and Heat Transfer, 31 (2017), 1, pp. 211-217
  13. Kotcioglu, I., et al., Experimental Investigation for Optimization of Design Parameters in a Rectangular Duct with Plate-Fins Heat Exchanger by Taguchi Method, Applied Thermal Engineering, 50 (2013), 1, pp. 604-613
  14. Feng, Y., et al., Optimization of H-type Finned Tube Heat Exchangers with Combinations of Longitudinal Vortex Generator, Dimples/Protrusions and Grooves by Taguchi Method, International Communications in Heat and Mass Transfer, 143 (2023), 106709
  15. Jamshidi, N., et al., Experimental Analysis of Heat Transfer Enhancement in Shell and Helical Tube Heat Exchangers, Applied Thermal Engineering, 51 (2013), 1-2, pp. 644-652
  16. Mamourian, M., et al., Optimization of Mixed Convection Heat Transfer with Entropy Generation in a Wavy Surface Square Lid-Driven Cavity by Means of Taguchi Approach, International Journal of Heat and Mass Transfer, 102 (2016), Nov., pp. 544-554
  17. Manigandan, S., et al., Effect of Hydrogen and Multiwall Carbon Nanotubes Blends on Combustion Per-formance and Emission of Diesel Engine Using Taguchi Approach, Fuel, 276 (2020), 118120
  18. Huang, S., et al., Multifactor Optimization of Medium and Deep U-Type Borehole Heat Exchanger Design Using Taguchi Method, Geothermics, 109 (2023), 102644
  19. Dagdevir, T., Multi-Objective Optimization of Geometrical Parameters of Dimples on a Dimpled Heat Exchanger Tube by Taguchi Based Grey Relation Analysis and Response Surface Method, International Journal of Thermal Sciences, 173 (2022), 107365
  20. Kays, W., London. A. L., Compact Heat Exchangers (2nd ed.), McGraw-Hill Book Company, Inc., New York, USA, 1966
  21. Wang, H., et al., Parametric Study and Optimization of H-Type Finned Tube Heat Exchangers Using Taguchi Method, Applied Thermal Engineering, 103 (2016), June, pp. 128-138
  22. Tang, X. Y., Zhu, D. S., Flow Structure and Heat Transfer in a Narrow Rectangular Channel with Different Discrete Rib Arrays, Chemical Engineering and Processing-Process Intensification, 69 (2013), July, pp. 1-14
  23. Kim, Y., Kim, Y., Heat Transfer Characteristics of Flat Plate Finned-Tube Heat Exchangers with Large Fin Pitch, International Journal of Refrigeration, 28 (2005), 6, pp. 851-858
  24. Wang, C., Chi, K., Heat Transfer and Friction Characteristics of Plain Fin-and-Tube Heat Exchangers, Part I: New Experimental Data, International Journal of Heat and Mass Transfer, 43 (2000), 15, pp. 2681-2691
  25. Yun, J. Y., Lee, K. S., Influence of Design Parameters on the Heat Transfer and Flow Friction Character-istics of the Heat Exchanger with Slit Fins, International Journal of Heat and Mass Transfer, 43 (2000), 14, pp. 2529-253

© 2024 Society of Thermal Engineers of Serbia. Published by the Vinča Institute of Nuclear Sciences, National Institute of the Republic of Serbia, Belgrade, Serbia. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution-NonCommercial-NoDerivs 4.0 International licence