THERMAL SCIENCE
International Scientific Journal
THERMO ELASTO-PLASTIC CONTACT ANALYZIS FOR HIGH TEMPERATURE APPLICATIONS
ABSTRACT
This study presents the development of a thermo-mechanical simulation model for an elastic-plastic contact problem between a half cylinder and a plane plate. The set of equations was solved using direct coupling method by ANSYS mechanical. The results obtained from the present numerical model of the structural contact without heat transfer are compared with those of analytical, experimental and other numerical models. Then, the contact problem was solved using a coupled thermo-mechanical model. Computational results showed significant effects of thermal consideration in the elastic-plastic contact problem. Large deformations of structure due to high temperature are predicted using the thermo-mechanical model with elastic-plastic deformations. This model is useful to predict deformations on the structural components due to contact at high temperature situation.
KEYWORDS
PAPER SUBMITTED: 2020-10-26
PAPER REVISED: 2021-07-30
PAPER ACCEPTED: 2021-08-16
PUBLISHED ONLINE: 2021-10-10
THERMAL SCIENCE YEAR
2022, VOLUME
26, ISSUE
Issue 2, PAGES [1733 - 1745]
- Jhonson, K. L., Contact Mechanics, Cambridge Press (1985)
- Dandagwhal, R. D., Kalyankar V. D., Design optimization of rolling element bearings using advanced optimization technique, Arab J. Sci. Eng 44 (2019), 9, pp. 7407-7422
- Rodriguez-Tembleque, L., Aliabadi, M., Indentation response of piezoelectric films under frictional contact, International Journal of Engineering Science, 107 (2016), pp. 36-53
- Hao, G., Liu, Z., Thermal contact resistance enhancement with aluminum oxide layer generated on TiAlN-coated tool and its effect on cutting performance for H13 hardened steel, Surface & Coatings Technology, 385 (2020), pp. 125436
- Ma, C., et al., Thermal contact conductance modeling of baring outer ring/bearing housing interface, International Journal of Heat and Mass Transfer, 150 (2020), pp. 119301
- Ma, C., et al., Simulation and experimental study on the thermally induced deformations of high-speed spindle syste, Applied Thermal Engineering, 86 (2015), pp. 251-268
- Liu, J., et al., Thermal contact conductance between rollers and bearing rings, International Journal of Thermal Sciences, 147 (2020), pp. 106-140
- Tobias Hultqvista, T., et al., Larsson, R, Transient analysis of surface roughness features in thermal elastohydrodynamic contacts, Tribology International, 141 (2020), pp. 105915
- Shahzamanian, M.M., et al.,Transient and thermal contact analysis for the elastic behavior of functionally graded brake disks due to mechanical and thermal loads, Materials and Design, 31 (2010), pp. 4655-4665
- Wang, L., et al., Characteristics of the friction between aluminum and steel at elevated temperatures during ball-on-disc tests, Tribology letters, 36 (2009), pp. 183-190
- Huttunen-Saarivirta, E., et al., Wear of additively manufactured tool steel in contact with aluminum alloy, Wear. 202934 (2019), pp. 432-433
- Tarasov, S.Yu., et al., Adhesion transfer in sliding a steel ball against an aluminum alloy, Tribology International, 115 (2017), pp. 191-198
- Abou Gharam, A., et al., High temperature tribological behavior of carbon based (B4C and DLC) coating in sliding with aluminum, Thin Solid Films, 519 (2010), 5, pp. 1611-1617
- Fatoui, K., et al., Simulation of the thermal history and induced mechanical stresses during a plasma spray coating prcess, Phys. Chem. News. 40 (2008), pp. 23-28
- Chanda, T., Zhou, et al., 3D FEM of the thermal events during AA6061 aluminum extrusion, Scr. Mater, 41 (1999), 2, pp. 195-202
- Riahi, A.R., et al., Experimental study of the disturbed layer generation during hot rolling contact of aluminum with steel, Tribology International, 54 (2012), pp. 42-50
- Caprioli, S., Short rolling contact fatigue and thermal cracks under frictional rolling -A comparison through simulations, Engineering Fracture Mechanics, 141 (2015), pp. 260-273
- Tiberkak, R., et al., Effect of crack on the impact of plates by the extended finite element method (X-FEM), J Mech. Sci. Technol, 28, (2014) 6, pp. 2243-2252
- Bian, W., et al., Thermo-mechanical analysis of angular contact ball bearing, J. Mech. Sci. Technol, 30 (2016),1 , pp. 297-306
- Wang, J., et al., Analysis of Al-steel resistance spot welding process by developing a fully coupled multi-physics simulation model, Int. J. Heat Mass. Tran. 89 (2015), pp. 1061-1072
- Botto, D., Lavella, M., A numerical method to solve the normal and tangential contact problem of elastic bodies, Wear, 330-331 (2015), pp. 629-635
- Hertz, H., Ueber die Beruhrung fester etastischerkorper. J. Reine. Angew. Math. 1882 (1982), 92, pp. 156-171
- Dongwoo, S., et al., Extended JKR theory on adhesive contact between elastic coatings on rigid cylinders under plane strain, International Journal of Solids and Structures, 71 (2015), pp. 244-254
- Chudzikiewicz, A., Myslinski, A., Thermoelastic wheel-rail contact problem with elastic graded materials, Wear, 271 (2011), pp. 417-425
- Roy, A., Contact Problem in Elasticity. Applied Mathematics, Springer Proceedings, (2015) pp. 115-124
- Chen, X. W., Yue, Z. Q., Nonlinear contact force law for spherical indentation of FGM coated elastic substrate: an extension of Hertz's solution, Int. J. Solids Struct, (2020).
- Obodan, N. I., et al., Contact Problem for a Rigid Punch and an Elastic Half Space as an Inverse Problem, J. Math. Sci. 240 (2019), 2, pp. 184-193
- Alexandrov V. M., Pozharskii D. A., Three-dimensional contact problems, Springer Science & Business Media, 93 (2001)
- Frérot, L., et al., A Fourier-accelerated volume integral method for elastoplastic contact. Comput, Methods Appl, Mech. Engrg, 351 (2019), pp. 951-976
- Benramoul, L., Abdellah el-hadj, A., An elastic-perfectly plastic model for simulating an aluminum particle behavior during plasma thermal spraying using the finite element method, Appl. Surf. Sci, 258 (2011), 2, pp. 962-971
- Doca, T., et al., A frictional mortar contact approach for the analysis of large inelastic deformation problems, Int. J. Solids Struc, 51 (2014), 9, pp. 1697-1715
- Doca, T., Andrade Pires, F. M.,Analysis of a cylinder-to-flat contact problem at finite elasto-plastic strains, Tribol. Int, 79 (2014), pp. 92-98
- Byung, C. L., Byung M. K.., A computational method for elasto-plastic contact problems, Comput. Struct. 18 (1984), 5, pp. 757-765
- Jamari, J., Schipper, D. J., An elastic-plastic contact model of ellipsoid bodies, Tribol. Lett, 21 (2006), 3, pp. 262-271
- Ghaednia, H., et al., A review of elastic-plastic contact mechanics, Appl.Mech.Rev, 69 (2017),6
- Zhu, H., et al., An elastic-plastic contact model for line contact structures, Sci. China Phys. Mech. Astron, 61 (2018), 5, pp. 054-11
- Feldhacker, J., et al., Strength assessment of a pressurized thick-walled cylinder using structural-thermal coupled finite element analysis, IMECE2007, (2007), pp. 171-177
- Chbiki, M., et al., Thermal effect of the thermomechanical behavior of contacts in a traveling wave tube,Thermal science, 20 (2016), 6, pp. 1983-1990
- Bahrami, M., Culham, R., Thermal contact resistance at low contact pressure: Effect of elastic deformation, International Journal of Heat and Mass Transfer, 48 (2005), 16, pp. 3284-3293
- Danouni, S., et al., A Thermo-mechanical analysis of a particle impact during thermal spraying, Appl. Surf. Sci, 371 (2016), pp. 213-223
- Heydari, A., Elasto-plastic analysis of cylindrical vessel with arbitrary material gradation subjected to thermo-mechanical loading via DTM, Arab J. Sci. Eng, 44 (2019) ,10, pp. 8875-8891
- Madhusudana, C. V., Thermal Contact Conductance, Second Edition, Springer (2014).
- Liu, Y., et al., Effect of contact pressure and interface temperature on thermal contact resistance between 2Cr12NiMoWV/BH137 and γ-TiAl/2Cr12NiMoWV interfaces. Thermal Science, 24 (2020), 1A, pp. 313-324.
- Theory Reference Guide, Mechanical Apdl, Ansys Inc (2012).
- Contact Technology Guide, Ansys Inc (2012).