THERMAL SCIENCE

International Scientific Journal

DYNAMIC MODELING OF THE HEAT TRANSFER PROCESS IN ROTARY KILNS WITH INDIRECT OIL HEATING: PARAMETRIC ANALYSIS OF GYPSUM CALCINATION CASE

ABSTRACT
This work proposes a mathematical modeling and numerical simulation of a gyp-sum rotary kiln with indirect oil heating in a 3-D transient regime. The mathematical model was based on Fourier's law as a constitutive relationship and the principle of energy conservation, applied to a control volume in cylindrical co-ordinates. Furthermore, a bed homogenization model was used to represent the most realistic condition of the physical phenomenon since some rotary kilns have internal fins that aim at homogenizing the gypsum temperature during calcination. This work intends to fill the gap found in heat transfer processes on rotary kilns in transient regime considering 3-D positions, to have an accurate projection of the temperature profile of the kiln and also, given by the numerical model, the possibility of a tool that can be used to the optimization of the control system of rotary kilns considering the actual demand of the material in production, leading to the best energy performance of the equipment's activation source, as well as reaching the temperatures and processing time of the product. The numerical simulation results revealed reasonable agreement with the experimentally deter-mined calcination process in rotary kilns. Furthermore, a parametric analysis of the influence of the mixture on the temperature fields and the calcination time was carried out to verify the energetic balance of the rotary kiln.
KEYWORDS
PAPER SUBMITTED: 2021-05-23
PAPER REVISED: 2021-06-22
PAPER ACCEPTED: 2021-06-27
PUBLISHED ONLINE: 2021-07-31
DOI REFERENCE: https://doi.org/10.2298/TSCI210523245U
CITATION EXPORT: view in browser or download as text file
THERMAL SCIENCE YEAR 2022, VOLUME 26, ISSUE Issue 2, PAGES [1637 - 1648]
REFERENCES
  1. John, J., Parametric Studies of Cement Production Processes, Journal of Energy, 2020 (2020), pp. 1-17
  2. Oliveira, M. A. C., Shinohara, A. H., A experiência com gás natural/GLP no polo gesseiro do Araripe, PE, âmic , 0 (2014), 354, pp. 243-253
  3. Filkoski, R. V., et al., Energy optimisation of vertical shaft kiln operation in the process of dolomite calcination, Thermal Science, 22 (2018), 5, pp. 2123-2135
  4. Opitz, F., et al., Modeling of Radiative Heat Transfer in an Electric Arc Furnace, The Minerals, Metals & Materials Society and ASM International, 48B (2017), pp. 3301-3315
  5. Wang, Q. M., Zhang, G., Strategy of thermal radiation coatings in rongdao kiln of ceramic design industry, Thermal Science, 23 (2019), 5A, pp. 2793-2800
  6. Obando, J., et al., Theoretical, experimental and numerical study of infrared radiation heat transfer in a drying furnace, Applied Thermal Engineering, 90 (2015), 3, pp. 395-402
  7. Razazadeh, N., et al., Effect of burners configuration on performance of heat treatment furnaces, International Journal of Heat and Mass Transfer, 136 (2019), pp. 799-807
  8. Wang, H., et al., Heat transfer calculation methods in three-dimensional CFD model for pulverized coal-fired boilers, Applied Thermal Engineering, 166 (2020) 114633
  9. Afkhami, B., et al., Energy consumption assessment in a cement production plant. Sustainable Energy Technologies and Assessments, Sustainable Energy Technologies and Assessments, 10 (2015), pp. 84-89
  10. Akram, N., et al., Improved waste heat recovery through surface of kiln using phase change material, Thermal Science, 22 (2018), 2, pp. 1089-1098
  11. Bordons, C., Dorado, F., Non-linear models for agypsumkiln. A comparative analysis, Proceedings (IFAC), 15th Triennial World Congress, Barcelona, Barcelona, Spain, 2002, Vol. 35, pp. 271-276
  12. Gürtürk, M., Oztop, H. F., Exergoeconomic analysis of a rotary kiln used for plaster production as building materials, Applied Thermal Engineering, 104 (2016), pp. 486-496
  13. Herz, F., et al., influence of operational parameters and material properties on the contact heat transfer in rotary kilns, International Journal of Heat and Mass Transfer, 55 (2012), 25-26, pp. 7941-7948
  14. Machalek, D., Powell, K. M., Model predictive control of a rotary kiln for fast electric demand response, Applied Thermal Engineering, 144 (2019) 106021
  15. Boateng, A. A., Barr, P. V., A thermal model for the rotary kiln including heat transfer within the bed, International Journal of Heat and Mass Transfer, 39 (1996), 10, pp. 2131-2143
  16. Spiridon, O., et al., Simulation model for the transient process behaviour of solar aluminium recycling in a rotary kiln, Applied Thermal Engineering, 78 (2015), pp. 387-396
  17. Raithby, G. D., Hollands, K. G., Laminar and turbulent heat transfer by natural convection, Heat Mass Transfer, 17 (1974), 12, pp. 1620-1622
  18. Devahastin S, Mujumdar A., Indirect Dryers Third Edition, Taylor and Francis Group., United States of America, 2006.

© 2024 Society of Thermal Engineers of Serbia. Published by the Vinča Institute of Nuclear Sciences, National Institute of the Republic of Serbia, Belgrade, Serbia. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution-NonCommercial-NoDerivs 4.0 International licence