THERMAL SCIENCE

International Scientific Journal

Authors of this Paper

External Links

Zhenjie Ding

,

Yuqiu Li

,

Zhengxing Zhang

ELECTRIC HYBRID CONTROL METHOD OF ASSEMBLY LINE ROBOT BASED ON PLC

ABSTRACT
With the development of modern industry, manipulators have become a kind of mechanical equipment widely used in assembly lines, which not only can improve production efficiency and product quality, but also improve working conditions. Taking the polar co-ordinate manipulator in the automated assembly line as the research object, the programmable logic contoller (PLC) based assembly line manipulator electrical hybrid control method is analyzed. The assembly line robot includes the base, the stepping motor to drive the rotation of the waist, the cylinder controlled arm and the gripper, based on the polar co-ordinate manipulator action requirements, FX2N series programmable logic contoller is selected to analyze programmable logic contoller based stepper motor, pneumatic servo positioning device, pitch cylinder and gripper control method in detail. The components of the assembly line manipulator are organically combined by programmable logic contoller to realize the electrical mixing control of the assembly line manipulator. The experimental results show that the assembly success rate and breakage rate of the assembly line robot controlled by the proposed method are 99.25% and 0.85%, respectively. The transmission performance and anti-noise performance are better than the comparison method, compared with the traditional method, this method has significant performance advantages in control accuracy, cost, practicability and so on and it has a good application prospect.
KEYWORDS
PLC, assembly line, robot, electrical mixing, control method, stepper motor, pneumatic servo positioning
PAPER SUBMITTED: 2019-06-23
PAPER REVISED: 2019-08-28
PAPER ACCEPTED: 2019-09-05
PUBLISHED ONLINE: 2020-02-08
DOI REFERENCE: https://doi.org/10.2298/TSCI190623015D
CITATION EXPORT: view in browser or download as text file
THERMAL SCIENCE YEAR 2020, VOLUME 24, ISSUE Issue 3, PAGES [1505 - 1511]
REFERENCES
  1. Hao, F. 2018. Design of Precision Position Control System for Pneumatic Manipulator Based on PLC. Machine Tool & Hydraulics 46(11): 85-87.
  2. Liao, Y.H., Li, Z.R., Zhang, Y.B. 2017. Design of Automatic Control System for Electroplating Line Based on PLC. Electroplating & Environmental Protection 37(2): 53-56.
  3. Wang, W.S., Hu, C.C. 2018. Simulation Analysis and Experimental Research of Pneumatic Manipulator Control Based on PID+ESO Controller. Hydraulic & Pneumatic Engineering 321 (5):110-116.
  4. Liu, S.C., Deng, J.W., Zhan, Y.Y. et al. 2017. Design and Control Method of Small Manipulator Based on STM32. Journal of Detection & Control 39(2): 19-23.
  5. Yuan, J. 2016. Research on New Mechatronics Coal Transportation Machinery Based on PLC Technology. Journal of Coal Technology 35(8): 260-262.
  6. Wang, Y.N., Ding, H. 2016. Design of Automatic Feeding Manipulator Control System for Multi-station Stamping Production Line. Forging & Stamping Technology 41(6): 55-60.
  7. Naeem, M., Siddiqui, M.K., Guirao, J.L.G., et al. 2018. New and Modified Eccentric Indices of Octagonal Grid Omn. Applied Mathematics & Nonlinear Sciences, 3(1): 209-228.
  8. Bortolan, M.C., Rivero, F. Non-autonomous Perturbations of a Non-classical Non-autonomous Parabolic Equation with Subcritical Nonlinearity. Applied Mathematics & Nonlinear Sciences, 2017, 2(1): 31-60.
  9. Calleja, G., Corominas, A., García-Villoria, A., et al. 2016. Hybrid Metaheuristics for the Accessibility Windows Assembly Line Balancing Problem Level 2 (AWALBP-L2). European Journal of Operational Research 250(3):760-772.
  10. Zhou, J., Meng, Y.M., Zhang, N., et al. 2017. Analysis of the Influence of Different Grab Control Methods on Tomato Mechanical Damage. Transactions of the Chinese Society of Agricultural Machinery 48(11):26-32.
  11. Yao, F.L., Li, L.Y., Yue, J.F., et al. 2016. Research on Stabilization Forming Technology of Composite Material with Single Side Sewing Manipulator. Journal of Mechanical Engineering 52(13): 60-67.
  12. Li, H.B., Chen, K.S., Luo, J. 2015. Co-simulation of Motion and Control of Manipulator Clamping Mechanism. Journal of Wuhan University of Science and Technology 38(1): 46-49.
  13. Mohamed, Z., Tokhi, M.O. 2015. Hybrid Control Schemes for Input Tracking and Vibration Suppression of a Flexible Manipulator. Proceedings of the Institution of Mechanical Engineers Part I Journal of Systems & Control Engineering 217(1):23-34.
  14. Ding, J.H. 2017. Design of One-way unidirectional Conductivity Detection Manipulator Based on PLC. Machine Tool & Hydraulics 45(3): 103-105.
PDF VERSION [DOWNLOAD]
Electric hybrid control method of assembly line robot based on PLC

© 2024 Society of Thermal Engineers of Serbia. Published by the Vinča Institute of Nuclear Sciences, National Institute of the Republic of Serbia, Belgrade, Serbia. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution-NonCommercial-NoDerivs 4.0 International licence