THERMAL SCIENCE
International Scientific Journal
DESIGN AND PERFORMANCE EVALUATION OF A NOVEL SELF-ROTATING FUEL INJECTOR USING COMPUTATIONAL FLUID DYNAMICS - A PRELIMINARY STUDY
ABSTRACT
Improving the performance and reducing emissions in a diesel engine is the single most objective in current research. Various methods of approach have been studied and presented in literature. A novel but not so pursued study is on the performance of a rotating diesel injector. To date, there has been very little study by implementing a rotating injector. Studies have shown an improvement on the performance of an engine, but with a complicated external rotating mechanism. In the present research, a novel self-rotating fuel injector is designed and developed that is expected to improve the performance without the need for a complicated rotating mechanism. The design procedure, CFD simulation along with 3-D printing of a prototype is presented. Numerical modelling and simulation are performed to study the combustion characteristics of the rotating injector viz-a-viz a standard static injector. Comparison based on heat release, efficiency, and emissions are presented. While the proposed 9-hole injector had slight loss in thermal efficiency, the modified 5-hole had a slight increase in thermal efficiency when compared to the static baseline readings. The NOx reduced by 13% and CO increased by 14% compared baseline emissions for the 5-hole version.
KEYWORDS
PAPER SUBMITTED: 2019-08-12
PAPER REVISED: 2019-10-31
PAPER ACCEPTED: 2019-11-21
PUBLISHED ONLINE: 2019-12-22
THERMAL SCIENCE YEAR
2020, VOLUME
24, ISSUE
Issue 1, PAGES [271 - 280]
- Vinay kumar., Experimental investigation of piston bowl geometry effects on performance and emissions characteristics of diesel engine at variable injection pressure and timings, International Journal of Ambient Energy, 39 (2017), pp. 685-693
- Channappagoudra M., et al., Comparative investigation of the effect of hemispherical and toroidal piston bowl geometries on diesel engine combustion characteristics, Biofuel Research Journal, 19 (2018), pp. 854-862
- Abd El-Sabor Mohamed A.,et al., Effect of Shroud and Orientation Angles of Inlet Valve on Flow Characteristic Through Helical-Spiral Inlet Port in Diesel Engine, Journal of Engineering for Gas Turbines and Power, 139 (2017), pp. 102802-1
- Li Xiang Rong.,et al., Research on energy distributions of the lateral swirl combustion system in DI diesel engines, Fuel, 235 (2019), pp. 1347-1360
- GuixinWang.,et al., Experimental and numerical study on the influence of intake swirl on fuel spray and in-cylinder combustion characteristics on large bore diesel engine, Fuel, 237 (2019), pp. 209-221
- Klomp Edward D.,et al., Fuel injection nozzle with Auto-Rotating tip, United States Patent No. 4,502,635, Date of Patent - Mar. 5, (1985)
- Sjöberg Magnus., The rotating injector as a tool for exploring DI Diesel combustion and emission formation processes, Doctoral Thesis, Department of Machine Design, Royal Institute of Technology, Stockholm, (2001)
- Sengottaiyan K.,et al., Rotating injector in DI diesel engine for improving performance and reducing NOx emission, International Journal Energy Water Resource, 1 (2017), pp. 19-26
- STAR-CCM+, Version 12.02.011, download. Industry software. automation. siemens. com, (2017)
- Stiesch G., Modelling engine spray and combustion processes, Springer Ed., (2003)
- Huh K.Y.,et al., A phenomenological model of Diesel spray atomisation, Proceeding International Conference on Multiphase Flows, (1991)
- Reitz R.D.,et al., Effect of drop breakup on fuel sprays, SAE Paper, 860469, (1986)
- Obermeier, F., Modeling of nozzle-flow, IDEA Project, Subprogram A1, March. (1991)
- Gosman, A.D.,et al., Development and validation of a computer code for Diesel combustion, IDEA Project, Subprogram E1,October.(1991)
- Margot X.,et al., Combined CFD-Phenomenological Approach to the Analysis of Diesel Sprays under Non-Evaporative Conditions, SAE Technical Paper Series, 2008-01-0962, (2008)
- STAR-CD, Version 4.26.011, download. Industry software. automation. siemens. com, (2016)
- Hossainpour S.,et al., Investigation of fuel spray atomization in a DI heavy-duty diesel engine and comparison of various spray breakup models, Fuel, 88 (2009), pp. 799-805
- Fujimoto Hajime.,et al., Effect of Breakup Model on Diesel Spray Structure Simulated by Large Eddy Simulation, 2009-24-0024, (2009)
- Ganesan V., Internal Combustion Engine, 4th Edition, ISBN 13 : 9781259006197, Published by Tata McGraw-Hill Education Pvt. Ltd, (2013)