THERMAL SCIENCE

International Scientific Journal

TEMPERATURE FIELDS IN LINEAR STAGE OF FRICTION STIR WELDING: EFFECT OF DIFFERENT MATERIAL PROPERTIES

ABSTRACT
Friction stir welding is one of the procedures for joining the parts in solid state. Thermo-mechanical simulation of the friction stir welding of high-strength aluminium alloys 2024 T3 and 2024 T351 is considered in this work. Numerical models corresponding to the linear welding stage are developed in Abaqus software package. The material behaviour is modelled by Johnson-Cook law (which relates the yield stress with temperature, strain and strain rate), and the Arbitrary Lagrangian-Eulerian technique is applied. The difference in thermo-mechanical behaviour between the two materials has been analysed and commented. The main quantities which are considered are the temperature in the weld area, plastic strain, as well as the rate of heat generation during the welding process. [Projects of the Serbian Ministry of Education, Science and Technological Development, Grant no. TR 34016 and Grant no. ON 174004]
KEYWORDS
PAPER SUBMITTED: 2018-10-15
PAPER REVISED: 2018-12-13
PAPER ACCEPTED: 2019-05-31
PUBLISHED ONLINE: 2019-06-08
DOI REFERENCE: https://doi.org/10.2298/TSCI181015264V
CITATION EXPORT: view in browser or download as text file
THERMAL SCIENCE YEAR 2019, VOLUME 23, ISSUE Issue 6, PAGES [3985 - 3992]
REFERENCES
  1. Thomas, W.M., et al., Improvements Relating to Friction Welding, European Patent EP0653265 A2, 1991.
  2. Mishra, R.S., Mab, Z.Y., Friction Stir Welding and Processing, Materials Science and Engineering R, 50 (2005), 1-2, pp. 1-78
  3. Schmidt, H., Hattel, J., A Local Model for the Thermomechanical Conditions in Friction Stir Welding, Modelling & Simulation in Materials Science and Engineering, 13 (2005), 1, pp. 77-93
  4. Song, M., Kovačević, R., Numerical and Experimental Study of the Heat Transfer Process in Friction Stir Welding, Journal of Engineering Manufacture, 217 (2003), 1, pp. 73-85
  5. Chen, C. M., Kovačević, R., Finite Element Modelling of Friction Stir Welding - Thermal and Thermomechanical Analysis, International Journal of Machine Tools & Manufacture, 43 (2003), 13, pp. 1319-1326
  6. Veljić, D. et al., Numerical Simulation of the Plunge Stage in Friction Stir Welding, Structural Integrity and Life, 11 (2011), 2, pp. 131-134
  7. Veljić, D. et al., A Coupled Thermo-Mechanical Model of Friction Stir Welding, Thermal Science, 16 (2012), 2, pp. 527-534
  8. Murariu, A., et al. Influence of Material Velocity on Heat Generation During Linear Welding Stage Of Friction Stir Welding, Thermal Science, 20 (2016), 5, pp. 1693-1701
  9. Mijajlović, M. et al., Experimental Studies of Parameters Affecting the Heat Generation in Friction Stir Welding Process, Thermal Science, 16 (2012), Suppl. 2, pp. 351-362
  10. Živojinović, D., et al., Crack Growth Analysis in Friction Stir Welded Joint Zones using Extended Finite Element Method, Structural Integrity and Life, 13 (2013), 3, pp. 179-188
  11. Rodriguez, R.I. et al., Microstructure and Mechanical Properties of Dissimilar Friction Stir Welding of 6061-to-7050 Aluminum Alloys, Materials and Design, 83 (2015), pp. 60-65
  12. He, X., et al., A Review of Numerical Analysis of Friction Stir Welding, Progress in Materials Science, 65 (2014), pp. 1-66
  13. Veljić, D. et al., Analysis of the Tool Plunge in Friction Stir Welding - Comparison of Aluminum Alloys 2024 T3 And 2024 T351, Thermal Science, 20 (2016), 1, pp. 247-254
  14. Buffa, G. et al., Friction Stir Welding of Lap Joints: Influence of Process Parameters on the Metallurgical and Mechanical Properties, Materials Science and Engineering A, 519 (2009), 1-2, pp. 19-26
  15. Song, Y. et al., Defect Features and Mechanical Properties of Friction Stir Lap Welded Dissimilar AA2024-AA7075 Aluminum Alloy Sheets, Materials and Design, 55 (2014), pp. 9-18
  16. Silva, A. et al., Friction stir welded T-joints optimization, Materials and Design, 55 (2014), pp. 120-127
  17. Živković, A. et al., Friction Stir Welding of Aluminium Alloys - T Joints, Structural Integrity and Life, 15 (2015), 3, pp. 181-186
  18. Kah, P. et al., Investigation of Weld Defects in Friction-Stir Welding and Fusion Welding of Aluminium Alloys, International Journal of Mechanical and Materials Engineering, 10 (2015), 1, paper no. 26
  19. Hattel, J.H. et al., Modelling Residual Stresses in Friction Stir Welding of Al Alloys - A Review of Possibilities and Future Trends, International Journal of Advanced Manufacturing Technology, 76 (2015), 9, pp. 1793-1805
  20. Zapata, J. et al., Residual Stresses in Friction Stir Dissimilar Welding of Aluminum Alloys, Journal of Materials Processing Technology, 229 (2016), pp. 121-127
  21. ***, Certificate conformity, ALCOA International, Inc, Approved Certificate No. 47831, 1990
  22. Johnson, G. R., Cook, W. H., "A Constitutive Model and Data for Metals Subjected to Large Strains, High Rates and High Temperatures," in Proceedings, Seventh International Symposium on Ballistics, The Hague, The Netherlands, 1983, pp. 541-547
  23. ***, ASM International Aluminum 2024-T351 Data Sheet, asm.matweb.com/search/SpecificMaterial.asp?bassnum=MA2024T4
  24. Lesuer, D.R., Experimental Investigations of Material Models for Ti-6Al-4V Titanium and 2024-T3 Aluminium, Final Report, Department of Transportation, Washington DC, USA, 2000
  25. ***, Dassault Systemes, Abaqus Analysis Manual, 2011
  26. Veljić, D. et al., Experimental and Numerical Thermo - Mechanical Analysis of Friction Stir Welding of High - Strength Alluminium Alloy, Thermal Science, 18 (2014), S1, pp. 29-38
  27. Park, K., Development and Analysis of Ultrasonic Assisted Friction Stir Welding Process, Ph. D. thesis, University of Michigan, Ann Arbor, Mich., USA, 2009
  28. Veljić, D. et al., Heat Generation during Plunge Stage in Friction Stir Welding, Thermal Science, 17 (2013), 2, pp. 489-496

© 2024 Society of Thermal Engineers of Serbia. Published by the Vinča Institute of Nuclear Sciences, National Institute of the Republic of Serbia, Belgrade, Serbia. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution-NonCommercial-NoDerivs 4.0 International licence