THERMAL SCIENCE

International Scientific Journal

NUMERICAL SIMULATION OF SINGLE-NOZZLE LARGE SCALE SPRAY COOLING ON DRUM WALL

ABSTRACT
In this work the single-nozzle spray cooling on a large-scale industry-used drum wall has been simulated by a verified numerical model. For a certain spray nozzle, the effects of four parameters, i.e. different spray pressures, different spray heights, different water temperatures and different wall temperatures, on heat transfer have been analyzed. It is found that the mean heat flux distributions show concentric elliptical circles. Increasing spray pressures will enhance the cooling performance. Decreasing spray heights will improve the heat flux in direct spray areas other than whole simulated drum wall. As expected, reducing water temperature or advancing wall temperature will rise the average wall flux. Both relationships are exponential. The influencing degrees of the four parameters have been compared through Taguchi orthogonal experimental method and the result is: wall temperature>spray pressure>water temperature>spray height. The wall temperature, spray pressure and water temperature show dominant effects except for the spray height.
KEYWORDS
PAPER SUBMITTED: 2017-09-20
PAPER REVISED: 2017-11-15
PAPER ACCEPTED: 2017-11-17
PUBLISHED ONLINE: 2017-12-03
DOI REFERENCE: https://doi.org/10.2298/TSCI170920243C
CITATION EXPORT: view in browser or download as text file
THERMAL SCIENCE YEAR 2018, VOLUME 22, ISSUE Issue 1, PAGES [359 - 370]
REFERENCES
  1. Horacek, B., et al.,Single nozzle spray cooling heat transfer mechanisms,International Journal Of Heat And Mass Transfer, 48(2005),8,pp.1425-1438
  2. Cader, T., et al.,Spray cooling thermal management for increased device reliability,IEEE Transactions on Device & Materials Reliability, 4(2005),4,pp.605-613
  3. Basinger, B., et al.,Effect of skin indentation on heat transfer during cryogen spray cooling,Lasers in Surgery & Medicine, 34(2004),2,pp.155
  4. Mascarenhas, N. and I. Mudawar,Analytical and computational methodology for modeling spray quenching of solid alloy cylinders,International Journal Of Heat And Mass Transfer, 53(2010),25-26,pp.5871-5883
  5. Ebrahimian, V. and M. Gorji-Bandpy,Two-dimensional modeling of water spray cooling in superheated steam,Thermal Science, 12(2008),2,pp.79-88
  6. Liang, G. and I. Mudawar,Review of spray cooling - Part 1: Single-phase and nucleate boiling regimes, and critical heat flux,International Journal of Heat & Mass Transfer,(2017),
  7. Liang, G. and I. Mudawar,Review of spray cooling - Part 2: High temperature boiling regimes and quenching applications,International Journal of Heat & Mass Transfer,(2017),
  8. Lee, D. and N. Irmawati,Investigation on Fluid Flow and Heat Transfer Characteristics in Spray Cooling Systems Using Nanofluids,dynamics, 1(2015),pp.7
  9. Wen, D., et al.,Review of nanofluids for heat transfer applications,Particuology, 7(2009),2,pp.141-150
  10. Cheng, W., et al.,An experimental investigation of heat transfer enhancement by addition of high-alcohol surfactant (HAS) and dissolving salt additive (DSA) in spray cooling,Experimental Thermal And Fluid Science, 45(2013),pp.198-202
  11. Zhang, Z., et al.,Experimental investigation of spray cooling on flat and enhanced surfaces,Applied Thermal Engineering, 51(2013),1-2,pp.102-111
  12. Xie, J. L., et al.,Study of heat transfer enhancement for structured surfaces in spray cooling,Applied Thermal Engineering, 59(2013),1-2,pp.464-472
  13. Silk, E. A., et al.,Spray cooling of enhanced surfaces: impact of structured surface geometry and spray axis inclination,International Journal Of Heat And Mass Transfer, 49(2006),25,pp.4910-4920
  14. Sodtke, C. and P. Stephan,Spray cooling on micro structured surfaces,International Journal Of Heat And Mass Transfer, 50(2007),19-20,pp.4089-4097
  15. Jia, W. and H. H. Qiu,Experimental investigation of droplet dynamics and heat transfer in spray cooling,Experimental Thermal And Fluid Science, 27(2003),7,pp.829-838
  16. Liu, X., et al.,Flow characteristics of liquid nitrogen through solid-cone pressure swirl nozzles,Applied Thermal Engineering, 110(2017),Supplement C,pp.290-297
  17. Vouros, A., et al.,Experimental study of a water-mist jet issuing normal to a heated flat plate,Thermal Science,(2016),pp.149-149
  18. Ichikawa, H. and H. Morishige,Rotary hearth furnace process for steel mill waste recycling and direct reduced iron making,Revue De Métallurgie, 100(2003),4,pp.349-354
  19. Inc, A.,ANSYS Fluent Theory Guide,www.ansys.com

© 2024 Society of Thermal Engineers of Serbia. Published by the Vinča Institute of Nuclear Sciences, National Institute of the Republic of Serbia, Belgrade, Serbia. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution-NonCommercial-NoDerivs 4.0 International licence