THERMAL SCIENCE
International Scientific Journal
WASTE HEAT POTENTIALS IN THE DRYING SECTION OF THE PAPER MACHINE IN UMKA CARDBOARD MILL
ABSTRACT
Paper production is one of the most energy intensive industrial processes. The use of waste heat is very important for energy efficiency improvement in paper industry. This paper deals with methods for calculation of potentials of waste heat generated in paper/board production process. For that purpose, the material and heat balance of the cardboard machine at Umka Cardboard Mill has been determined. Field measurements were conducted in order to define the unknown values of process parameters used for calculation in the balance equations and modelling. The focus was given to the cardboard drying section, which consumes most of the energy supplied to the machine. Additional aim of the work presented in the paper was to evaluate the specific energy consumption and the thermal efficiency of all individual energy units within the machine’s drying section. The results indicate two main sources of waste heat: waste heat released to the atmosphere with the discharge air from the present waste heat recovery system (14,380 kW); and waste heat released into the hall from the machine and extracted by the hall ventilation system (4,430 kW). Waste heat from both sources is characterized by fairly low temperatures 58-75ºС and fairly high moisture content (30-40 g/kg). The waste heat can be partly utilized for preheating the fresh air in cardboard drying process, saving up to 13% of steam consumption. The specific heat consumption and specific steam consumption (consumption per tonne of produced cardboard) of the machine was 1,490 kWh/t and 1.4 t/t, respectively. The thermal efficiency of drying section and coating drying section was 55.6% and 33.6%, respectively. All these figures imply necessity for further waste heat utilization with the aim of improving the efficiency of energy use.
KEYWORDS
PAPER SUBMITTED: 2011-06-09
PAPER REVISED: 1970-01-01
PAPER ACCEPTED: 1970-01-01
THERMAL SCIENCE YEAR
2011, VOLUME
15, ISSUE
Issue 3, PAGES [735 - 747]
- Laurijssen, J., De Gram F., Worrell E., Faaij A., Optimizing the energy efficiency of conventional multi-cylinder dryers in the paper industry, Energy 35 (2010) 3738-3750
- Sivill, L., Ahtila, P., Energy efficiency improvement of dryer section heat recovery systems in paper machines - A case study, Applied Thermal Engineering 29 (2009) 3663-3668
- Sivill, L., Ahtila, P., Taimisto, M., Thermodynamic simulation of dryer section heat recovery in paper machines, Applied Thermal Engineering 25 (2005) 1273-1292
- Bengtsson, C., Nordman, R., Berntsson, T., Utilization of excess heat in the pulp and paper industry--a case study of technical and economic opportunities, Applied Thermal Engineering 22 (2002) 1069-1081
- Krgović, M., Measures for improvement of energy efficiency in paper industry, SIEEN Newsletter, Issue 01.4., 2007 (in Serbian)
- Tanasić, N., Jankes, G., Skistad H., CFD analysis and airflow measurements to approach large industrial halls energy efficiency: A case study of a cardboard mill hall, Energy and Buildings 43 (2011) 1200-1206
- Tanasić, N., Jankes, G., Skistad H., Analytical investigation of airflow patterns within a papermaking machine hall, Cellulose Chemistry and Technology 45 (2011) 113-119
- Jankes, G., Tanasić, N., Stamenić, M., Nikolić, M., Possible applications of pebble-bed heat exchangers in the utilization of waste heat in paper industry, Proceedings of the 4th International Conference on Engineering Technologies - ICET 2009, Novi Sad, April 28-30, 2009, pp. 427-430