THERMAL SCIENCE

International Scientific Journal

TOTAL COSTS OF SHELL AND TUBE HEAT EXCHANGERS WITH CONCENTRIC HELICAL TUBE COILS

ABSTRACT
The paper deals with the manufacturing costs of shell and tube heat exchangers with concentric helical tube coils. The most common correlations for calculating prices of shell and tube heat exchangers found in accessible literature were tested using the market data for a comparison and they have shown significant deviations. A new correlation for estimating prices of heat exchangers with concentric helical tubes (when the shell is made of carbon steel and the helical tube of copper) was determined in the following form: Cin = 614•S0.627/hts [Project of the Serbian Ministry of Education, Science and Technological Development]
KEYWORDS
PAPER SUBMITTED: 2018-07-27
PAPER REVISED: 2019-01-31
PAPER ACCEPTED: 2019-02-07
PUBLISHED ONLINE: 2019-03-09
DOI REFERENCE: https://doi.org/10.2298/TSCI180727064J
CITATION EXPORT: view in browser or download as text file
THERMAL SCIENCE YEAR 2019, VOLUME 23, ISSUE Issue 6, PAGES [3661 - 3673]
REFERENCES
  1. Smith, M. E.,Advances in Thermal Design of Heat Exchangers - A Numerical Approach: Direct-sizing, Step-wise Rating and Transients, pages 155, Wiley, Chichester, 2005.
  2. Naphon, P., Thermal performance and pressure drop of the helical-coil heat exchangers with and without helically crimped fins, International communications in heat and mass transfer, Volume 34 Issue 3, pages: 321-330, March, 2007.
  3. Zachár, A., Analysis of coiled-tube heat exchangers to improve heat transfer rate with spirally corrugated wall, International journal of heat and mass transfer, Volume 53, Issues 19-20, pages:3928-3939, September 2010.
  4. Prabhanjan, G.P., Raghavan, V.S.G., Rennie, J.T., Comparison of heat transfer rates between a straight tube heat exchanger and a helically coiled heat exchanger, International communications in heat and mass transfer Volume 29 Issue 2 pages: 185-191, February 2002.
  5. Jarić, S. M.,Research On Thermal Performances And Pressure Drop Of Shell And Tube Heat Exchangers With Helical Tube Coils, PhD Thesis, Faculty of Mechanical Engineering, University of Belgrade, September, 2011.
  6. Dobrnjac, M. M., Efficiency Of The Helical Coil Heat Exchangers, MSc Thesis, Faculty of Mechanical Engineering of the University of Belgrade, 1996.
  7. Sanaye S., Hajabdollahi, H., Multi-objective optimization of shell and tube heat exchangers, Applied thermal engineering Volume 30, Issue 14-15, pages: 1937-1945, October 2010.
  8. Jarić, S.M., Budimir, J.N., Rakonjac, M.I., Budimir, J.S., Manufacutirng costs of gasketed and brazed plate heat exchangers, TQM 2015, Proceedings of 8-th International Working Conference of Total Quality Management-Advanced and Intelligent approaches, pages 455-461, 1-5 June, Belgrade, Serbia, 2015.
  9. Jarić, S.M., Budimir, J.N., Dobrnjac, M.M., Bajc, S.T., Cost analysis of heat exchangers with concentric helical tube coils, Proceedings of 6-th International Symposium on Industrial Engineering, SIE 2015, pages 195-199, 24-25 September, Belgrade, Serbia 2015.
  10. Taal, M., Bulatov, I., Klemes, J., Stehlik, P., Cost estimation and energy price forecasts for economic evaluation of retrofit projects, Applied thermal engineering, Volume 23, Issue 14, pages:1819-1835, October 2003.
  11. Vatavuk, W., A potpourri of equipment prices, Chemical engineering, pages:68-73, August 1995.
  12. Sinnott, K.R., Chemical Engineering Design, Vol 6, Third Edition, Butterworth-Heinemann, 2003. Oxford.
  13. Loh, P., H., Lyons, J., White, W., C., Process Equipment Cost Estimation, U.S. Department of Energy, National Energy Technology Laboratory, January 2002
  14. Reza, M., H., Reza, M., O., Shahi, P., Hassan, M., Cost effective heat exchanger network design with mixed materials of construction, Iran Journal of Chemistry and Chemical Engineering, Vol 23, No 2, pages:89-100, 2004.
  15. Wildi-Tremblay, P., Gosselin, L., Minimizing shell-and-tube heat exchanger cost with genetic algorithms and considering maintenance, International journal of energy research, Volume 31, Issue 9, pages:867-885, July 2007.
  16. Fesanghary, M., Damangir, E., Soleimani I., Design optimization of shell and tube heat exchangers using global sensitivity analysis and harmony search algorithm, Applied Thermal Engineering Volume 29, Issue 5-6, pages:1026-1031, April, 2009.
  17. Slavković, G., Budimir, J.S., Rakonjac, M.I., Jarić, S.M., Budimir, J.N., Techno-economic analysis of heat exchangers with parallel helical tube coils, Technical gazette, Vol. 21, No 4, pages 861-866, August 2014.
  18. ***, epp.eurostat.ec.europa.eu/statistics_explained/index.php/Energy_price_statistics
  19. ***, Allegheny Bradford Corporation, Sanitary Shell And Tube Heat Exchanger Specifications-Operation Instructions, www.rodem.com/assets/47-1238657041-3.pdf
  20. Jarić, M., Budimir, N., The methodology of design, start-up and maintenance of shell and tube heat exchangers, Chemical engineering, Volume 4, pages 26-28, SMEITS, Belgrade, December, 2010.
  21. VDI Heat atlas, second edition, Springer-Verlag, Berlin Heidelberg, 2010.
  22. ITT Standard - Operating instructions and parts list for type fixed tube sheet, non-removable bundle exchangers, ITT Corporation, February, 1994.
  23. Gaverick L., Corrosion in petrochemical industry, ASM International-The material Information Society, 1994.
  24. Lindert, A., The use of inhibitors for chemical cleaning of Industrial equipment, Henkel Surface Technologies, Michigan, 2005.
  25. Steinhagen, M., Heat exchanger fouling-mitigation and cleaning technologies, Publico publications, Essen, 2000.
  26. Baumeister, A., Giardinella, S., Coronado, M., Acids handling, Chemical engineering, pages 26-33, October 2012.
  27. Mitrović, J., Heat Exchangers: Basics design applications, InTech 2012.
  28. Kuppan, T., Heat exchanger design handbook, Marcel Deker, inc, New York 200.
  29. Malik, U.,A., Andijani, I., Al-Mubayaed, S., A., Comparative study on the use sulfamic acid, sulfuric acid, and hydrochloric acid, as desclants for brine heater and heat recovery tubes, Desalination Plant, Al-Jubail
  30. Hwan, J., Y, Chemical Cleaning, Environ. & chemistry department, KPLI
  31. Shields, J.,K. Chemical Cleaning of Fossil Power Station Steam Generators; Past, Present and Future, 14th International Conference on the Properties of Water and Steam in Kyoto, 2004.
  32. Aracic, S., Krumes, D., Maticevic, T., Vilovcevic, Testing the durability of ecologic coats in the protection of metals from corrosion, Tehnical gazette, Volume 17, No.3, pages: 343-346, September 2010.
  33. Guyer, P., Fellow, A., R., Introduction to Chemical Cleaning of Industrial Water Systems, Continuing Education and Development, Inc. 9 Greyridge Farm Court Stony Point, NY 10980
  34. Abdallah, M., Zaafarany I., Khairou S., K., Sobhi, M., Inhibition of Carbon Steel Corrosion by Iron(III) and Imidazole in Sulfuric Acid, International Journal of Electrochemical Science, pages:1564-1579, February, 2012.
  35. Markowski, M., Urbaniec, K., Optimal cleaning sche¬dule for heat exchangersin a heat exchanger network, Applied Thermal Engineering Volume 25, Issue 7, pages:1019-1032, May 2005.

© 2024 Society of Thermal Engineers of Serbia. Published by the Vinča Institute of Nuclear Sciences, National Institute of the Republic of Serbia, Belgrade, Serbia. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution-NonCommercial-NoDerivs 4.0 International licence