THERMAL SCIENCE
International Scientific Journal
Thermal Science - Online First
online first only
A novel grain configuration for dual thrust solid rocket motor using two propellants
ABSTRACT
This paper presents the design of a propellant grain for a dual-thrust solid rocket motor, combining slotted and end-burner grain geometries with two propellants of different burn rates. This novel approach achieves a high thrust ratio between the two phases while ensuring nearly neutral burning throughout motor operation. Key performance parameters, such as chamber pressure and thrust, can be predicted analytically, with experimental tests demonstrating excellent agreement with theoretical models. The proposed design offers several advantages: neutral burning in both phases, a highly flexible and high thrust ratio, rapid pressure reduction during phase transition, minimal sliver formation, and quick motor extinction at the end of the second phase. Additionally, the use of thermoplastic propellant technology allows for the integration of multiple propellants within a single grain, providing versatility in using cylindrical-shaped grains for various applications.
KEYWORDS
PAPER SUBMITTED: 2024-12-30
PAPER REVISED: 2025-03-25
PAPER ACCEPTED: 2025-04-14
PUBLISHED ONLINE: 2025-05-10
- Fabignon, Y., "Recent Advances in Research on Solid Rocket Propulsion", AerospaceLab,11, (2016) pp. 1-15
- Reddy, K.O., Pandey, K. M., "Burnback Analysis of 3-D Star Grain Solid Propellant", International Journal of Advanced Trends in Computer Science and Engineering, 2 (2013), 1, pp. 215-223
- Oh, S. H., "Study on Solid Propellant Grain Burn-back Analysis Applying Face Offsetting Method", Journal of the Korean Society of Propulsion Engineers, 23 (2019), 4, pp. 81-91
- Puskulcu, G., Ulas, A., "3-D Grain Burnback Analysis of Solid Propellant Rocket Motors: Part 1 Ballistic Motor Test", Aerospace Science and Technology, 12 (2008), 8, pp. 579-584
- Puskulcu, G., Ulas, A., "3-D Grain Burnback Analysis of Solid Propellant Rocket Motors: Part 2 Modelling and Simulations", Aerospace Science and Technology, 12 (2008), 8, pp. 585-591
- Sutton, G. P., Biblarz, O. "Rocket Propulsion Elements, Seventh Ed", A Wiley Interscience Publication of John Wiley and Sons, INC., 11 (2001), pp. 1-15
- Sforza, P.M.: Chapter 12 - Solid Propellant Rocket Motors, in: Theory of Aerospace Propulsion, (Ed. P. M. Sforza), Butterworth-Heinemann, 2017, pp. 617-668
- Heister, S.D., Anderson, W. E., Pourpoint, T. L., Cassady, R. J. (2019). Chapter 7 - Solid Rocket Motors, in : Rocket Propulsion, (Ed. S. D. Heister et al.), Cambridge University Press, 2019, pp 229-281
- Tizon, J. M. , "Burn-back Analysis of Solid Propellant Rocket Motors", Departamento de Mecanica De Fluidos Y Propulsion Aeroespecial, ETSIAE, Universidad Politecnica de Madrid (UPM) , Madrid, Spain (2023)
- Gossant, B., "Solid Propellant Combustion and Internal Ballistics", Sollid Rocket Propulsion Technology (Ed.A.Davenas), Peramon Press, New York, USA (1993)
- Tsutsumi, A., Hori, K., Morita, Y., Akiba, R., Hasagawa, H., Sasaki, K., Kato, N., : "A Study on Low Melting Point Thermoplastic Solid Propellant", Japan Society for Aeronautical and Space Science and ISTIS, 10 (2012), ists 28, pp. 85-88
- www.edepro.com/products-and-services/rocket-propulsion, retrieved 22.03.2025
- El-Naggar, M., Belal, H., Abdalla, H. M., : "Design of a Dual Thrust Solid Motor using Star Grain", AIAA Propulsion and Energy Forum 19-22 August 2019, Indianapolis, IN. AIAA Propulsion and Energy 2019 Forum (2019)
- M. Alazeezi, N. Popovic, P. Elek :"Two-component propellant grain for rocket motor: Combustion analysis and geometric optimization", Thermal Science (2022), 26, 2B, pp. 1567-1578
- AM El-Nady, MYM Ahmed, MA El-Senbawy, AM Sarhan :"Experimental and theoretical study on adual-thrust motor with subsonic intermediate nozzle", Institution of Mechanical Engineers Part G:, Journal of Aerospace Engineering (2017) pp. 1-9
- Raza, M. A., Liang, W., : "Design and Optimization of 3D Wagon Wheel Grain for Dual Thrust Solid Rocket Motors", Propellants, Explosives, Pyrotechnics, 38 (2012) 1, pp 67-74
- Gawad, A. R. A., Ahmed, M. Y. M., Abdalla, H. M., & El-Senbawy, M. A. (2016). Pressure Profile Prediction of Dual-Thrust RocketMotors under Uncertainties. Propellants, Explosives, Pyrotechnics, 41 (6), 965-971
- Shekhar, H.: Burn-back Equations for High Volumetric Loading Single-grain Dual-thrust Rocket Propellant Configuration, Defense Science Journal (2011), Vol.61, No. 2, pp. 165-170