THERMAL SCIENCE

International Scientific Journal

Thermal Science - Online First

Authors of this Paper

External Links

online first only

Research on the staggered battery thermal management system based on air distribution pipes

ABSTRACT
Addressing the issues of temperature rise and inconsistent temperature uniformity in traditional staggered air-cooled battery thermal management systems, a novel cooling strategy based on air distribution pipes is proposed. By utilizing these pipes, cooling air is better distributed throughout the battery module, thereby compensating for the shortcomings of traditional structures in terms of cooling air distribution. Meanwhile, by taking advantage of the staggered arrangement, the problems of additional volume and complex piping that are commonly caused by the use of air distribution pipes are avoided, thus effectively making up for the shortcomings of the two methods. The results demonstrate that this design offers significant advantages over traditional structures. Based on this foundation, an optimization analysis has been conducted on the structural parameters of the air distribution device and those of the battery module. The findings reveal that when the module's air outlet is positioned directly above, with an outlet radius of 6.5 mm, a battery spacing of 2 mm, an air distribution pipe outlet size of 5×10 mm2, and an angle between adjacent outlets of the air pipe of 40°, the BTMS exhibits optimal temperature performance. Specifically, Under the optimal configuration of structural parameters, when the charge/discharge rate reaches 2C, the maximum temperature of the battery module is 37.81°C the maximum temperature is reduced by 2.47°C compared to the traditional structure, while the temperature difference is decreased by 74.5%.
KEYWORDS
PAPER SUBMITTED: 2024-08-03
PAPER REVISED: 2024-09-17
PAPER ACCEPTED: 2024-09-22
PUBLISHED ONLINE: 2024-11-09
DOI REFERENCE: https://doi.org/10.2298/TSCI240803249C
REFERENCES
  1. M.A. Hannan., et al., A Review of Lithium-Ion Battery State of Charge Estimation and Management System in Electric Vehicle Applications: Challenges and Recommendations, Renewable and Sustainable Energy Reviews, 78 (2017), 1, pp. 834-854
  2. H. Ge., et al., Temperature-Adaptive Alternating Current Preheating of Lithium-Ion Batteries with Lithium Deposition Prevention, Journal of The Electrochemical Society, 163 (2015), 1,pp. 290-299
  3. Y. Ding., et al., A Short Review on Layered LiNi0. 8Co0. 1Mn0. 1O2 Positive Electrode Material for Lithium-Ion Batteries, Energy Procedia, 105 (2017), 1,pp. 2941-2952
  4. H.J. Noh., et al., Comparison of the Structural and Electrochemical Properties of Layered Li [NixCoyMnz] O2 (x= 1/3, 0.5, 0.6, 0.7, 0.8 and 0.85) Cathode Material for Lithium-Ion Batteries, Journal of Power Sources 233 (2013), 2,pp. 121-130
  5. F.L. Yun., et al., Thermal Behavior Analysis of a Pouch Type Li [Ni0.7Co0.15Mn0.15] O2-Based Lithium-Ion Battery, Rare Metals, 35 (2016), 2,pp. 309-319
  6. Ouyang., et al., Impact of High-Temperature Environment on the Optimal Cycle Rate of Lithium-Ion Battery, Journal of Energy Storage 28 (2020), 1,pp. 101242
  7. Ouyang., et al., Electrochemical and Thermal Characteristics of Aging Lithium-ion Cells after Long-Term Cycling at Abusive-Temperature Environments, Process Safety and Environmental Protection 159 (2022)), 1,pp. 1215-1223
  8. Jaguemont., et al., A Comprehensive Review of Lithium-Ion Batteries Used in Hybrid and Electric Vehicles at Cold Temperatures, Applied Energy 164 (2016), 1,pp. 99-114
  9. T. Dong, et al., Numerical Modeling and Analysis of the Thermal Behavior of NCM Lithium-Ion Batteries Subjected to Very High C-rate Discharge/Charge Operations, International Journal of Heat and Mass Transfer 117 (2018), 1,pp. 261-272
  10. M. Malik, et al., Thermal and Electrical Performance Evaluations of Series Connected Li-Ion Batteries in a Pack with Liquid Cooling, Applied Thermal Engineering 129 (2018), 10,pp. 472-481
  11. X.P. Du, et al., Experimental Investigation on Mini‐Channel Cooling-Based Thermal Management for Li‐Ion Battery Module Under Different Cooling Schemes, International Journal of Energy Research 42 (2018), 2,pp. 2781-2788
  12. R. Mahamud, C. Park., Reciprocating Air Flow for Li-Ion Battery Thermal Management to Improve Temperature Uniformity, Journal of Power Sources 196 (2011), 2,pp. 5685-5696
  13. S. Park, D.H. Jung., Battery Cell Arrangement and Heat Transfer Fluid Effects on the Parasitic Power Consumption and the Cell Temperature Distribution in a Hybrid Electric Vehicle, Journal of Power Sources 227 (2013), 2,pp. 191-198
  14. A. Jarrett, I.Y. Kim., Influence of Operating Conditions on the Optimum Design of Electric Vehicle Battery Cooling Plates, Journal of Power Sources 245 (2014), 2,pp. 644-655
  15. Z.Y. Ling, et al., A Hybrid Thermal Management System for Lithium-Ion Batteries Combining Phase Change Materials with Forced-Air Cooling, Applied Energy 148 (2015), 2,pp. 403-409
  16. Wu, Mao-Sung, et al., Heat Dissipation Design for Lithium-Ion Batteries. Journal of Power Sources 109 (2002), 1,pp. 160-166
  17. N. Yang, et al., Assessment of the Forced Air-Cooling Performance for Cylindrical Lithium-Ion Battery Packs: A Comparative Analysis Between Aligned and Staggered Cell Arrangements, Applied Thermal Engineering 80 (2015), 10,pp. 55-65
  18. T. Wang, et al., Thermal Investigation of Lithium-Ion Battery Module with Different Cell Arrangement Structures and Forced Air-Cooling Strategies, Applied Energy 134 (2014), 9,pp. 229-238
  19. Lu, et al., Parametric Study of Forced Air Cooling Strategy for Lithium-Ion Battery Pack with Staggered Arrangement, Applied Thermal Engineering 136 (2018), 12,pp. 28-40
  20. Yang, et al., Optimization Study of Air-Cooled Stagger-Arranged Battery Pack with Reverse-Layered Airflow, Journal of Energy Storage 55 (2022), 11,pp. 105524
  21. Zhou, et al., Thermal Performance of Cylindrical Lithium-Ion Battery Thermal Management System Based on Air Distribution Pipe. International Journal of Heat and Mass Transfer 131 (2019), 3,pp. 984-998
  22. Yang, et al., Thermal Performance of Honeycomb-Type Cylindrical Lithium-ion Battery Pack with Air Distribution Plate and Bionic Heat Sinks. Applied Thermal Engineering 218 (2023), 3,pp. 119299
  23. Luo, et al., Optimal Structure Design and Heat Transfer Characteristic Analysis of X-Type Air-Cooled Battery Thermal Management System. Journal of Energy Storage 67 (2023), 3,pp. 107681
  24. Bernardi, D., et al., A General Energy Balance for Battery Systems. Journal of the Electrochemical Society 132 (1985), 1, pp. 5-12