ABSTRACT
The wheel rim is a metal or alloy component that holds the tire and connects it to the vehicle. The wheel rims of Formula 1 cars are exposed to thermal stresses during the race and frequent braking at high speeds. In addition to thermal resistance, wheel rims must possess high mechanical durability. Therefore, material selection is crucial, along with the designs of the wheel rims. In the production of wheel rims for Formula 1 vehicles, magnesium, aluminium, and carbon fibre wheel rims are commonly used. Each of these materials has its advantages and limitations. Optimization processes in Formula 1 technology aim to reduce mass while increasing mechanical and thermal properties. Therefore, alloys used in wheel rim production are continuously evolving. In this study, deformation, stress, and temperature values were investigated using the Computational Fluid Dynamics (CFD) method by exposing Mg AZ80, Al 6061-T6, and carbon fibre to conditions of 300°C temperature, 1 MPa pressure, and 300 km/s speed. Turbulence modelling was carried out using the k-ε method in numerical analyses, which utilized a mesh file consisting of approximately 2 million grids. As a result, the highest deformation in mechanical pressure analyses was obtained using Mg AZ80 material. In contrast, carbon fibre achieved the lowest deformation value in the analysis. Regarding thermal results, the lowest temperature value of 282.75°C was obtained from the wheel rim made of carbon fibre, whereas with the use of Mg AZ80 material, this value reached up to 292.03°C. Considering these values, it was concluded that carbon fibre is the most suitable wheel rim material for Formula 1 race cars.
KEYWORDS
PAPER SUBMITTED: 2024-07-21
PAPER REVISED: 2024-07-04
PAPER ACCEPTED: 2024-09-07
PUBLISHED ONLINE: 2024-09-12
- Komnos, D., Broekaert, S., Zacharof, N., Ntziachristos, L., Georgios, F., A method for quantifying the resistances of light and heavy-duty vehicles under in-use conditions, Energy Conversion and Management, 299 (2024), pp. 117810
- Cimprich, A., Sadayappan, K., Young, S., Lightweight electric vehicles: Scoping review of life cycle assessments, Journal of Cleaner Production, 433 (2023), pp.139692
- Gan, C., Ding, S., Qiu, T., Liu, P., Ma, Q., Model-based safety analysis with time resolution method for complex aerothermal-mechanical systems of aero-engines, Reliability Engineering & System Safety, 243 (2024), pp. 109864
- Belodedenko, S., Hrechanyi, O., Vasilchenko, T., Baiul, K., Development of a methodology for mechanical testing of steel samples for predicting the durability of vehicle wheel rims, Results in Engineering,18 (2023), pp. 101117
- Hoque, A., Saifur Rahman, S., Nasrin Rimi, K., Rahman Alif, A., Haque M., Enhancing formula student car performance: Nose shape optimization via adjoint method, Results in Engineering, 20 (2023), pp. 101636
- Wazeer, A., Das, A., Abeykoon, C., Sinha, A., Karmakar, A., Composites for electric vehicles and automotive sector: A review, Green Energy and Intelligent Transportation, 2 (2023), pp. 100043
- Venturini, S., Bonisoli, E., Rosso, C., Velardocchia, M., A tyre-rim interaction digital twin for biaxial loading conditions, Mechanism and Machine Theory, 191 (2024), 105491
- Harsh, D., Shyrokau, B., Tire Model with Temperature Effects for Formula SAE Vehicle, Appleid Science, 9 (2019), pp. 5328
- Jafari, R., Akyüz, R, Optimization and thermal analysis of radial ventilated brake disc to enhance the cooling performance, Case Studies in Thermal Engineering, 30 (2022), pp. 101731
- Arora, B., Bhattacharjee, S., Kashyap, V., Khan, M., Tlili, I., Aerodynamic effect of bicycle wheel cladding-A CFD study, Energy Reports, 5 (2019), pp. 1626-1637
- Taheri, S., Sandu, C., Pinto, E., Gorsich D., A technical survey on Terramechanics models for tire-terrain interaction used in modeling and simulation of wheeled vehicles, Journal of Terramechanics, 57 (2015), pp. 1-22
- Zhang, N., Liu, H., Xia, Q., Zhang, Z., Tong, Z., Du, Y., Yuan, Y., Experimental investigation of the effect of copper foam pore structure on the thermal performance of phase change material in different centrifugal force fields, International Journal of Heat and Mass Transfer, 206 (2023), pp.123945
- Shi, T., Xiong, W., Peng, X., Feng, J., Guo, Y., Experimental investigation on the start-stop performance of gas foil bearings-rotor system in the centrifugal air compressor for hydrogen fuel cell vehicles, International Journal of Hydrogen Energy, 48 (2023), pp. 34501-34519
- Josefsson, E., Hobeika, T., Sebben, S., Evaluation of wind tunnel interference on numerical prediction of wheel aerodynamics, Journal of Wind Engineering and Industrial Aerodynamics, 224 (2022), pp. 104945
- Geng, F., Suiker, A., Rezaeiha A., Montazeri, H., Blocken, B., A computational framework for the lifetime prediction of vertical-axis wind turbines: CFD simulations and high-cycle fatigue modeling, International Journal of Solids and Structures, 284 (2023), pp. 112504
- Gadwala, W., Babu, R., Modelling and analysis of car wheel rim for weight optimization to use additive manufacturing process, Materials Today: Proceedings, 62 (2022), pp. 336-345
- Zanchini, M., Longhi, D., Mantovani, S., Puglisi, F., Giacaloe, M., Fatigue and failure analysis of aluminium and composite automotive wheel rims: Experimental and numerical investigation, Engineering Failure Analysis, 146 (2023), pp. 107064
- Stearns, J., Srivatsan, T., Prakash, A., Lam, P., Modeling the mechanical response of an aluminium alloy automotive rim, Materials Science and Engineering, 366 (2004), pp. 262-268
- Padmanabhan, S., Kumar, T., Thiagarajan, S., Krishna, B., Sudheer, K., Investigation of lightweight wheel design using alloy materials through structural analysis, Materials Today: Proceedings, 27 (2023), pp. 231-237.
- Jasmin, M., Florence, A., Azhagan, M., Mathialagan, S., Influence of graphene oxide nanoparticle and aluminium powder on the mechanical and thermal behaviour of carbon fibre epoxy composite, Materials Today: Proceedings, 72 (2023), pp. 2358-2368
- Majumder, H., Gajghate, S., Sahu, A., Behera, A., Limbadri, C., Ukey, K., Finite element analysis of wheel rim by additive manufacturing materials, Materials Today: Proceedings, 28 (2023), pp. 341-349.
- Loganathan, K., Subramani, S., Design, and optimization of the aluminium alloy wheel rim in the automobile industry, Materials Today: Proceedings, 29 (2023), pp. 124-131
- Dhas, J., Sahayaraj, M., Lewise, K., Akhil, P., Sudhakar, A., Design and fabrication of automobile wheel rim using composite materials, Materials Today: Proceedings, 29 (2023), pp. 161-189
- Vijayakumar, R., Ramesh, C., Boobesh, R., Surya, R., Rajesh, P., Investigation on automobile wheel rim aluminium 6061 and 6066 Alloys using Ansys Workbench, Materials Today: Proceedings, 33 (2020), pp. 3155-315
- Kamalakkannan, K., Shreyas, V., Raj, J., Drag-induced aerodynamic braking for racing motorcycles. Materials Today: Proceedings, 45 (2021), pp. 6870-6873
- Mannion, P., Toparlar, Y., Hajdukiewicz, M., Clifford, E., Andrianne, T., Blocken, B., Aerodynamics analysis of wheel configurations in Paralympic hand-cycling: A computational study, European Journal of Mechanics, 76 (2019), pp. 50-65
- Jamak, Properties of Wheels, www.jamak.com.tr/images/JMS_katalog_2023.pdf
- Chang, T., Lin, Y., Hsu, Y., CFD simulations of effects of recirculation mode and fresh air mode on vehicle cabin indoor air quality, Atmospheric Environment, 293 (2023), pp. 119473
- Şahbaz, M., Comparison of experimental and numerical analysis of Quasi-Static punch shear test for stainless steel sheet material, Turkish Journal of Engineering, 6 (2022), pp. 306-312
- Pei, G., Rim, D., Quality control of computational fluid dynamics model of ozone reaction with human surface: Effects of mesh size and turbulence model, Building and Environment, 189 (2023), pp. 107513
- Alkaya, G., Demirci, Ç., Şevik, H., Aluminum in food and potential role on Alzheimer's disease of aluminium, Turkish Journal of Engineering, 6 (2022), pp. 118-127
- Inegbedion, F., Orji, J., Determination of the critical drop height and critical flow velocity of aluminum alloy (AL-91% Mg-8% Fe-0.4% Zn-0.2%) in gravity sand casting, Turkish Journal of Engineering, 7 (2023), pp. 149-156
- Li, B., He, P., Wang, J., Pan, X., Wang, Y., Wang, Z., Baniotopoulos, C., Mechanical characteristic and stress-strain modelling of friction stir welded 6061-T6 aluminium alloy butt joints, Thin-Walled Structures, 198 (2024), pp. 111645
- Zhang, Z., Wang, L., Wu, H., Pan, X., Gao, B., Zheng, L., Wang, H., Seon, K., The effect of induced precipitations and pre-twins on the bending neutral layer migration behaviors of AZ80 Mg alloy sheet, Journal of Materials Research and Technology, 27 (2023), pp. 6645-6660
- Zeng, J., Zhao, G., Liu, J., Xiang, Y., Guo, S., Interaction between thermal stabilization temperature program, oxidation reaction, and mechanical properties of polyacrylonitrile (PAN) based carbon fibers, Diamond and Related Materials, 141 (2024), pp. 110588
- Cong, T., Liu, X., Wu, S., Zhang, G., Chen, E., Qian, G., Berto, F., Study on damage tolerance and remaining fatigue life of shattered rim of railway wheels, Engineering Failure Analysis, 123 (2021), pp. 105322
- Sani, G., Balaram, B., Kudra, G., Awrejcewicz, J., Energy harvesting from friction-induced vibrations in vehicle braking systems in the presence of rotary unbalances, Energy, 289 (2024), pp. 130007
- Wang, S., Zhang, F., Quantitative analysis of heat transfer characteristics and advantages in opposed-piston 2-stroke diesel engines, Case Studies in Thermal Engineering, 51 (2023), pp. 103629