THERMAL SCIENCE

International Scientific Journal

Thermal Science - Online First

External Links

online first only

Experimental investigation on the heat transfer performance of Galinstan liquid metal driven by electromagnetism

ABSTRACT
Liquid metals have excellent heat transfer performance and unique electromagnetic characteristics, providing new visions for cooling the high-speed motorized spindle shaft. Liquid metal can be driven by the magnetic field of the motor stator to induce current with no dynamic seal problem. In the present study, a shaft cooling structure of a motorized spindle with Galinstan liquid metal as the working fluid was designed and the heat transfer performance of the designed structure was investigated experimentally. The obtained results at the rated speed and rated current show that the induced voltage in the wire installed on the shaft reaches 1.2V, which can circulate the liquid metal in an 8 mm diameter copper pipe. In this case, its equivalent thermal conductivity reaches 8.1*104 W•m-1•ºC-1, which can effectively reduce the temperature of the motorized spindle rotor and make the temperature distribution of the motorized spindle more uniform.
KEYWORDS
PAPER SUBMITTED: 2023-09-16
PAPER REVISED: 2023-10-23
PAPER ACCEPTED: 2023-11-01
PUBLISHED ONLINE: 2023-12-10
DOI REFERENCE: https://doi.org/10.2298/TSCI230916266L
REFERENCES
  1. Kim, D.H. , Song J.Y. Development of thermal deformation compensation device and CNC based real-time compensation for advanced manufacturing, Int J Auto Tech-Kor. 14 (2013), 3, pp. 423-428.
  2. Zhao, J., Wang, L., Mao, X., et al. Preparation and properties of porous alumina ceramics for ultra-precision aerostatic bearings
  3. Zhao, J., Sheng, W., Li, Z., et al. Effect of lubricant selection on the wear characteristics of spur gear under oil-air mixed lubrication
  4. Belfort, G., Raparelli, T., Trivella, A. CFD analysis of a simple orifice-type feeding system for aerostatic bearing, Tribol Lett. 58 (2015), 2. pp. 25-32.
  5. Gohara, M., Somaya, K., Miyatake, M. Static characteristics of a water-lubricated hydrostatic thrust bearing using a membrane restrictor, Tribol Int. 75 (2014), pp. 111-116.
  6. Li, A.L., He, Q., Zhang, P.W. Experimental study on cooling system of high-speed grinding spindle, Machine Tool & Hydraulics. 44 (2016), 9, pp. 62-65.
  7. Holkup, T., Cao, H., Kolar, P. et al. Thermo-mechanical model of spindles. CIRP Ann-Manuf Techn. 59 (2010), 1, pp. 365-368.
  8. Kang, Y.R., Shi, X.J., Gao, J.M. et al. Thermal behavior analysis of a motorized spindle with novel shaft core cooling, J. Xi'An Jiaotong Univ. 51(1)(2017):13-18.
  9. Li, F.J., Gao, J.M., Shi, X.J. Experimental investigation of an R600a two-phase loop thermosiphon to cool a motorized spindle shaft, Int Commun Heat Mass. 97 (2018), pp. 9-16.
  10. Zhang, Y., Wang, L., Zhang, Y., et al. Design and thermal characteristic analysis of motorized spindle cooling system:
  11. Xiang X , Liu W , Fan A .Comparison between the cooling performances of micro-jet impingement systems using liquid metal and water as coolants for high power electronics
  12. Fico, F., Langella, I. Large-eddy simulation of magnetohydrodynamics and heat transfer in annular pipe liquid metal flow
  13. Laube, T., Dietrich, B., Marocco, L., et al. Turbulent heat transfer in a liquid metal tube flow with azimuthally inhomogeneous heat flux
  14. Muhammad, A., Selvakumar, D., Wu, J. Numerical investigation of laminar flow and heat transfer in a liquid metal cooled mini-channel heat sink. Int J Heat Mass Trans. 150 (2020), pp. 119265.1-119265.9.
  15. Wang, Z.H., Lei, T.Y. Liquid metal MHD effect and heat transfer research in a rectangular duct with micro-channels under a magnetic field. Int J Therm Sci. 155 (2020), pp. 106411.
  16. Zhou, X.M., Li, X.F., Cheng K.Y. Numerical study of heat transfer enhancement of nano liquid-metal fluid forced convection in circular tube. J Heat Trans-T ASME. 140 (2018), 8, pp. 145-157.
  17. Muhammad, A., Selvakumar, D., Wu, J. Numerical investigation of laminar flow and heat transfer in a liquid metal cooled mini-channel heat sink
  18. Zhang, X.D., Yang, X.H., Zhou, Y.X., et al. Experimental investigation of galinstan based minichannel cooling for high heat flux and large heat power thermal management