THERMAL SCIENCE

International Scientific Journal

Authors of this Paper

External Links

NUMERICAL SIMULATION OF OXYGEN-ENRICHED COMBUSTION IN A PRECALCINER USING COAL GANGUE-BLENDED PULVERIZED FUEL

ABSTRACT
This study emphasizes the potential role of coal gangue as an alternative fuel and oxygen-enriched combustion technology within twin-tank furnace precalciners in mitigating carbon emissions from cement production. The research primarily unfolds in two segments. Initially, the investigation addresses the influence of blending varying proportions of coal gangue under an air atmosphere on the internal temperature field and raw material decomposition components within the precalciner, aiming to discern the optimal blending ratio. Subsequently, the study simulates combustion under different oxygen-enriched atmospheres at the ideal coal-gangue blending ratio, establishing the combustion patterns under these conditions. Although the mixed fuel prompts symmetry in the flow field and temperature field, the distinct combustion characteristics of coal gangue and coal powder, following a 20% coal gangue blend, lead to an accelerated mainstream velocity and abbreviated fuel residence time. Consequently, the exit temperature and CO2 concentration diminish with increasing blending content, reaching an optimal raw material decomposition rate of 91.12% within the precalciner when blended with 20% coal gangue. Furthermore, in oxygen-enriched combustion, as the oxygen content escalates, both the average temperature at the precalciner's exit and the raw material decomposition rate witness an upsurge, whereas the average CO2 concentration at the outlet experiences a decline.
KEYWORDS
PAPER SUBMITTED: 2023-11-30
PAPER REVISED: 2024-01-28
PAPER ACCEPTED: 2024-02-01
PUBLISHED ONLINE: 2024-04-14
DOI REFERENCE: https://doi.org/10.2298/TSCI231130089W
CITATION EXPORT: view in browser or download as text file
THERMAL SCIENCE YEAR 2024, VOLUME 28, ISSUE Issue 5, PAGES [3711 - 3724]
REFERENCES
  1. Hasanbeigi, A., et al., Emerging Energy-Efficiency and CO2 Emission-Reduction Technologies for Cement and Concrete Production: A Technical Review, Renewable and Sustainable Energy Reviews, 16 (2012), 8, pp. 6220-6238
  2. Li, J., Wang, J., Comprehensive Utilization and Environmental Risks of Coal Gangue: A Review, Journal of Cleaner Production, 239 (2019), 117946
  3. Chuncai, Z., et al., Mobility Behavior and Environmental Implications of Trace Elements Associated with Coal Gangue: A Case Study at the Huainan Coalfield in China, Chemosphere, 95 (2014), Jan., pp. 193-199
  4. Zhang, Y., et al., Co-Combustion and Emission Characteristics of Coal Gangue and Low-Quality Coal, Journal of Thermal Analysis and Calorimetry, 120 (2015), 3, 10
  5. Zhang, Y., et al., Study of the Combustion Behavior and Kinetics of Different Types of Coal Gangue, Combustion, Explosion, and Shock Waves, 51 (2015), 6
  6. Hanmin, X., et al., Co-Combustion Kinetics of Sewage Sludge with Coal and Coal Gangue Under Different Atmospheres, Energy Conversion and Management, 51 (2010), 10
  7. Li, B., et al., Study of Combustion Behaviour and Kinetics Modelling of Chinese Gongwusu Coal Gangue: Model-Fitting and Model-Free Approaches, Fuel, 268 (2020), 117284
  8. Zou, C., et al., Investigation on Thermal and Trace Element Characteristics During Co-Combustion Biomass with Coal Gangue, Bioresource Technology, 175 (2015), Jan., pp. 454-462
  9. Fu, Q., et al., Experimental Study on Refuse Derived Fuel Gasification with Oxygen-Rich Air in Fluidized Bed Gasifier, Zhejiang Daxue Xuebao (Gongxue Ban)/Journal of Zhejiang University (Engineering Science), 48 (2014), 7, pp. 1265-1271
  10. Zhang, L., et al., Modeling De-NOx by Injection Ammonia in High Temperature Zone of Cement Precalciner, Journal of Thermal Science, 30 (2021), 2, pp. 636-643
  11. Fidaros, D. K., et al., Numerical Modelling of Flow and Transport Processes in a Calciner for Cement Production, Powder Technology, 171 (2006), 2
  12. Wang,W., et al., Numerical Simulation Study on the Effect of Different Oxygen-Enrichment Atmospheres on Diesel Combustion, Energy, 266 (2023), 126474
  13. Zhu, J., Kao, H., Numerical Simulation of Co-Combustion of Pulverized Coal and Different Proportionsof Refused Derived Fue lin TTF Precalciner, Journal of Renewable Materials, 9 (2021), 7, 15
  14. Kangwanpongpan, T., et al., Prediction of Oxy-Coal Combustion Through an Optimized Weighted Sum of Gray Gases Model, Energy, 41 (2012), 1, pp. 244-251
  15. Ariyaratne,W. K. H., et al., CFD Modelling of Meat and Bone Meal Combustion in a Cement Rotary Kiln -Investigation of Fuel Particle Size and Fuel Feeding Position Impacts, Chemical Engineering Science,123 (2015), Feb., pp. 96-608
  16. Rahmanian, B., et al., Investigation of Pollutant Reduction by Simulation of Turbulent Non-Premixed Pulverized Coal Combustion, Applied Thermal Engineering, 73 (2014), 1, pp. 1222-1235
  17. Gomez,M. A., et al., Numerical Simulation of the Combustion Process of a Pellet-Drop-Feed Boiler, Fuel, 184 (2016), Nov., pp. 987-999
  18. Branco, J., et al., Experimental and Numerical Investigation of Turbulent Diffusion Flames in a Laboratory Combustor with a Slot Burner, Fuel, 175 (2016), July, pp. 182-190
  19. Mikulčić, H., et al., Numerical Analysis of Cement Calciner Fuel Efficiency and Pollutant Emissions, Clean Technologies and Environmental Policy, 15 (2013), 3, pp. 489-499
  20. Kobayashi, H., et al., Coal Devolatilization at High Temperatures, Symposium (International) On Combustion, 16 (1977), 1, pp. 411-425
  21. Kahawalage, A. C., et al., Numerical Modelling of the Calcination Process in a Cement Kiln System, Proceedings, 58th SIMS, Reykjavik, Iceland

© 2024 Society of Thermal Engineers of Serbia. Published by the Vinča Institute of Nuclear Sciences, National Institute of the Republic of Serbia, Belgrade, Serbia. This article is an open access article distributed under the terms and conditions of the Creative Commons Attribution-NonCommercial-NoDerivs 4.0 International licence