ABSTRACT
Exploring the transport characteristics of leakage gas in the condenser can facilitate quicker identification of leak points when using Helium tracer gas method for detection. We construct a 3-D physical model of the condenser to simulate the Helium gas leakage process within the tube bundle. On the steam side, we adopt RNG k-ε, porous media, steam condensation, and convective diffusion models to describe steam and leakage gas-flow. On the waterside, we use the tube bundle thermal resistance model to describe the steam-water heat transfer. The research concludes with three key points. When the centripetal pressure gradient is insufficient, there will be leakage gas enrichment, resulting in flowing out in the form of diffusion. When there is no centripetal pressure gradient in the tube bundle region, it will extract only a small amount of upstream leakage gas along with steam through the flow. When reaching a stable level for leakage gas, the leakage intensity is proportional to the outlets’ flow rate but is independent of the transport form. The deviation of the mass-flow rate decreases with the mesh quantity increasing, which is less than 2% when the mesh quantity is over 638228. The deviation between simulated and actual values of the two parameters is less than 5%, which reveals the good agreement between numerical calculation and actual work conditions. These conclusions can assist employees and researchers in evaluating data on leak points and enhancing detection techniques.
KEYWORDS
PAPER SUBMITTED: 2023-07-24
PAPER REVISED: 2023-12-14
PAPER ACCEPTED: 2024-01-16
PUBLISHED ONLINE: 2024-04-13
THERMAL SCIENCE YEAR
2024, VOLUME
28, ISSUE
Issue 4, PAGES [2965 - 2975]
- Zeng, H., Z. Li, Numerical Study of a Power Plant Condenser Tube Arrangement, Applied Thermal Engineering, 40 (2012), July, pp. 294-303
- Ahmadi, G. R., Toghraie, D., Energy and Exergy Analysis of Montazeri Steam Power Plant in Iran, Renewable and Sustainable Energy Reviews, 56 (2016), Apr., pp. 454-463
- Mathews, I., et al., A simulation-Based Prediction Model for Coal-Fired Power Plant Condenser Maintenance, Applied Thermal Engineering, 174 (2020), 115294
- Medica-Viola, V., et al., Numerical Model for on-Condition Monitoring of Condenser in Coal-Fired Power Plants, International Journal of Heat and Mass Transfer, 117 (2018), Feb., pp. 912-923
- Roy, R., et al., A Computational Model of a Power Plant Steam Condenser, Journal Energy Resour, Technol., 123 (2001), 1, pp. 81-91
- Prabu, S. S., et al., Experimental Study on Performance of Steam Condenser in 600 MW Singareni Thermal Power Plant, International Journal of Mechanical Engineering and Technology (IJMET), 9 (2018), 3, pp. 1095-1106
- Moore, W., Power Station Condensers Their Design and Failure Modes, Materials at High Temperatures, 34 (2017), 5-6, pp. 407-414
- Rao, T. S., S. Bera, Protective Layer Dissolution by Chlorine and Corrosion of Aluminum Brass Condenser Tubes of a Nuclear Power Plant, Engineering Failure Analysis, 123 (2021), 105307
- Lee, J. C., et al., Pipe Leakage Detection Using Ultrasonic Acoustic Signals, Sensors and Actuators A: Physical, 349 (2023), 114061
- Golovin, V., et al., Determination of the Life Cycle of Heat-Exchange Tubes of Vapor Condensers on the Basis of Statistical Analysis of Local Pitting Corrosion According to Data of Eddy Current Testing, Protection of Metals and Physical Chemistry of Surfaces, 54 (2018), Jan., pp. 1221-1232
- Yokell, S., Pressure Testing Feedwater Heaters and Power Plant Auxiliary Heat Exchangers, Journal of Pressure Vessel Technology, 133 (2011), 5
- Li, J., et al., On-Line Fouling Monitoring Model of Condenser in Coal-Fired Power Plants, Applied Thermal Engineering, 104 (2016), July, pp. 628-635
- Jawwad, A. K. A., Mohamed, I., The Combined Effects of Surface Texture, Flow Patterns and Water Chemistry on Corrosion Mechanisms of Stainless Steel Condenser Tubes, Engineering Failure Analysis, 109 (2020), 104390
- Leng, Z., et al., Research on Improving the System Sensitivity for Hot Helium Leak Test, Fusion Engineering and Design, 188 (2023), 113422
- Wang, K., et al., China's Progress on Hot Helium Leak Test of ITER Shield Blocks, Fusion Engineering and Design, 193 (2023), 113669
- Juan, D., Hai-Tao, Z., Numerical Simulation of a Plate-Fin Heat Exchanger with Offset Fins Using Porous Media Approach, Heat and Mass Transfer, 54 (2017), 3, pp. 745-755
- Abe, S., et al., Density Stratification Breakup by a Vertical Jet: Experimental and Numerical Investigation on the Effect of Dynamic Change of Turbulent Schmidt Number, Nuclear Engineering and Design, 368 (2020), 110785
- Shin, D., et al., Development of the Thermal Performance Model Using Temperature Gradient Analysis for Optimized Design Of Steam Surface Condenser, International Journal of Heat and Mass Transfer, 163 (2020), 120411
- Versteeg, H. K., Malalasekera, W., An Introduction Computational Fluid Dynamics: The Finite Volume Method, Pearson Education, London, UK, 2007
- Yang, R. J., Luo, W. J. Turbine Blade Heat Transfer Prediction in Flow Transition Using K-Omega Two-Equation Model, Journal of Thermophysics and Heat Transfer, 10 (1996), 4, pp. 613-620
- Zhang, C., et al., The Numerical and Experimental Study of a Power Plant Condenser, ASME Journal of Heat and Mass Transfer, 115 (1993), 2, pp. 435-445
- Davies, W. A., et al., Heat Transfer and Flow Regimes in Large Flattened-Tube Steam Condensers, Applied Thermal Engineering, 148 (2019), Feb., pp. 722-733
- Cavalcanti, L. L. F., et al., Determination of CO2 Solubility in Perna Perna Mussel And Analysis of the Suitability of the Ideal and Non-Ideal Gas Models, Chemical Thermodynamics and Thermal Analysis, 7 (2022), 100075
- Ahn, S.-H., et al., Unsteady Prediction of Cavitating Flow around a 3-D Hydrofoil by Using a Modified RNG k-ε Model, Ocean Engineering, 158 (2018), June, pp. 275-285